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3W 3W-55Xi User Manual

3W 3W-55Xi
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Operation manual
3W Modellmotoren GmbH, Hasswiesenstrasse 22, 63322 Rödermark
www.3w-modellmotoren.de
© Copyright Qualitätsmanagement 3W, Revision 2, Page 1 from 19, valid from 22.02.2013
Operation Manual
3W-55Xi / CS
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3W 3W-55Xi Specifications

General IconGeneral
Brand3W
Model3W-55Xi
CategoryEngine
LanguageEnglish

Summary

Limited Warranty Information

Prohibited Engine Work

Strictly prohibited to block the piston/crankshaft by tool. Use propeller hub clamping.

Accessory Compatibility

Use only 3W mufflers and 3W ignitions for proper operation.

Important Safety and Warranty Guidelines

Safe Operation and Warranty

Read manual before use. Ensure proper setup for safe operation and warranty.

Disclaimer of Liability

The manufacturer is not responsible for damage or injury from product usage.

Engine Installation

Motor Box Mounting Guidelines

Mount engine on a quadrilateral motor box for good airflow and stiffness.

Tension-Free Mounting

Ensure tension-free mounting on a flat surface to avoid crank case distortion.

Engine Installation Details

Prohibited Direct Mounting

Avoid direct mounting with spacers or on wide formers to prevent distortion.

Engine Cooling

Cooling Airflow Requirements

Ensure adequate air intake and exhaust for cooling cylinder and muffler.

Cooling Optimization

Baffling for Cooling

Deflecting air (baffling) is recommended for optimal cooling of cylinders.

Operating Temperature Management

Cylinder Head Temperature Monitoring

Use a thermo element to monitor CHT. Optimum range 180-220℃, max 270℃.

Spark Plug Color and Low Temp Effects

Spark plug color indicates temp; low temps cause carbon buildup and damage.

Induction System

Rear Carburetor Air Supply

Install an air scoop for rear carburetors; seal fuselage interior for fuel proofing.

Ignition System

Ignition Module Placement

Avoid placing ignition module in path of hot air to prevent malfunction.

Ignition System Details

Red cable is positive. Timing set at factory. Ensure sensor/magnet coordination.

Muffler System

Canister Muffler Mounting

Use a flexible support bracket at the canister's center of gravity for mounting.

Canister Cooling Installation

Install compartments and holes for airflow over canisters and exit through fuselage.

Propeller Selection and Preparation

Approved Propeller Selection

Use only approved propeller brands and sizes for your engine.

Propeller Blade and Flatness Checks

Ensure blades match in length/shape and check for flatness.

Propeller Drilling Procedure

Drill propellers with a drill press from the rear. Use a drill guide for accuracy.

Propeller Safety and Balancing

Propeller Balancing Importance

Balancing your propeller is critical for engine health; always keep it balanced.

Propeller Safety Zone

All persons must stay behind the line of the rotating propeller when the engine is running.

Carburetor Settings

Initial Needle Settings

Set highspeed needle H and low speed needle L to 1 turn as starting points.

Carburetor Linkage and Pushrods

Throttle Pushrod Recommendation

Use metal or carbon fiber pushrods for consistent RPM, especially at idle.

Engine Break-In Procedure

Break-In Oil and Mixture

Use ashless 2-stroke oil, 32-1 or 30-1 mixture, and high octane unleaded fuel.

Engine Break-In Duration

Break-in on test stand for 1 hour, avoid full throttle. Alternative: 2000-2500 RPM for 4 hours.

Post Break-In and Installation Notes

Post Break-In Oil, Fuel, and Duration

Use synthetic oil and high octane fuel; full break-in is 12-20 hours.

Additional Installation and Safety Precautions

Electronic Interference Prevention

Maintain 4" separation between ignition system and receiver/battery/switch.

Ignition Cable, Cap, and Switch Guidelines

Protect cables, remove cap by hand, use 3W switches.

Throttle Servo and Fuel System Notes

Use quality throttle servo, correct fuel tank filling and line modification.

Critical Safety Warnings

General Safety and Component Use

Follow manual, use authorized parts, avoid fuel splash, secure aircraft.

Propeller Hazards and Starting Safety

Avoid imbalance, drilling errors, loose bolts; use rubber stick for starting.

Tuning and Operation Safety

Never tune running engine. Ensure proper muffler/ignition systems.

Warranty Voiding Reminder

Unauthorized Modifications Void Warranty

Warranty is void if unauthorized modifications are made to the engine.

Pilots Pre-Flight Check List

Propeller, Spinner, and Throttle Checks

Check propeller bolts, spinner, damage, and throttle position.

System and Component Checks

Verify batteries, servos, ignition switch, linkages, wheels, wing, canopy.

Starting Assistance Requirement

At least one person must hold the model securely during engine starting.

Engine Starting Procedure

Safe Starting Method and System Checks

Use rubber stick, check batteries/ignition/transmitter, anchor plane.

Step-by-Step Starting Sequence

Choke, ignition, initial pop, choke adjustment, re-ignite, start, warm-up.

Throttle Application Caution

Avoid abruptly opening the throttle due to high power and torque.

Precision Carburetor Tuning

Tuning Tool and High Needle Adjustment

Use tachometer; tune high needle for max power, then richen slightly.

Idle Stability and Low Needle Tuning

Check idle stability; adjust low needle if RPM drops.

Throttle Transition and Final Check

Verify smooth throttle transition. Optimal tuning has slight richness on cold start.

Engine Troubleshooting Guide

Troubleshooting: Flooded Engine

If engine is flooded, remove spark plug and drain fuel from crankshaft housing.

Troubleshooting: Engine Starts Then Stops

Check low needle leaness, carburetor cleanliness, or ignition for this issue.

Troubleshooting: Rough Running and Vibration

Check propeller balance, ignition timing, leaks, spark plug, and motor mount rigidity.

Troubleshooting: Low Full Throttle RPM

Check carb settings, propeller size, muffler, overheating, timing, and fuel mix.

Technical Specifications

Technical Specification: Cylinder Capacity

Cylinder capacity for 55Xi and 55Xi CS models.

Technical Specification: Power Output

Power output in HP and kW for 55Xi and 55Xi CS models.

Technical Specification: Bore Diameter

Bore diameter for 55Xi and 55Xi CS models.

Technical Specification: Stroke

Stroke length for 55Xi and 55Xi CS models.

Technical Specification: Speed Range

Operating speed range in RPM for the engines.

Technical Specification: Weight

Weight of the engines, including ignition.

Technical Specification: Crankshaft

Crankshaft configuration: 3 Ball bearings.

Technical Specification: Connection Rod

Connection rod type: Needle bearings on both ends.

Technical Specification: Fuel Mixture

Recommended fuel mixture: 1:50 / 2% Mix, full synthetic oil, high octane fuel.

Technical Specification: Ignition Voltage

IIS Ignition voltage requirement: 6.0 V - 8.4 V.

Technical Specification: 2-Bladed Propellers

Recommended 2-bladed propeller sizes.

Technical Specification: 3-Bladed Propellers

Recommended 3-bladed propeller sizes.

Mounting Bolt Pattern

Mounting Bolt Pattern Diagram

Diagram showing the mounting bolt pattern and dimensions for engine installation.

Guarantee Conditions

Warranty Period and Scope

36 month or 1200 operating hours warranty for defective parts from material/manufacturing.

Warranty Exclusions

Warranty excludes defects from misuse, mishandling, unsuitable parts, or unskilled repairs.

Warranty Claim Procedure

Warranty claims require presentation of the repair order and purchase certificate.

Warranty Validity Requirements

Guarantee is valid only with the official shop receipt and presentation of this document.

Unauthorized Modifications Void Warranty

Warranty is void if unauthorized modifications are made to the engine.

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