EasyManua.ls Logo

A.O. Smith ProLine XE GPDNL-40 Series User Manual

A.O. Smith ProLine XE GPDNL-40 Series
60 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
RESIDENTIAL GAS WATER HEATERS
Installation and Operating Manual
2006 100324051_2000579115 _Rev. 01
KEEP THIS MANUAL IN THE POCKET ON HEATER FOR FUTURE REFERENCE
WHENEVER MAINTENANCE ADJUSTMENT OR SERVICE IS REQUIRED.
POWER DIRECT VENT GAS ULTRA LOW NOx MODELS
WITH HOT SURFACE IGNITION
For Your Safety
AN ODORANT IS ADDED TO THE GAS USED
BY THIS WATER HEATER.
Read and understand instruction
manual and safety messages
before installing, operating or
servicing this water heater.
Failure to follow instructions and
safety messages could result in
death or serious injury.
Instruction manual must remain
with water heater.
WARNING
ALL TECHNICAL AND WARRANTY QUESTIONS: SHOULD BE DIRECTED TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS
PURCHASED. IF YOU ARE UNSUCCESSFUL, PLEASE CONTACT THE COMPANY LISTED ON THE RATING PLATE ON THE WATER HEATER.
GPDNL-40
GPDNL-50
SERIES 100
- Do not store or use gasoline or other flamma-
ble vapors and liquids in the vicinity of this
or any other appliance.
- WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not
use any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas suppli-
er's instructions.
• If you cannot reach your gas supplier, call
the fire department.
- Installation and service must be performed by
a qualified installer, service agency or the
gas supplier.
WARNING: If the information in these instruc-
tions is not followed exactly, a fire or explosion
may result causing property damage, personal
injury or death.

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the A.O. Smith ProLine XE GPDNL-40 Series and is the answer not in the manual?

A.O. Smith ProLine XE GPDNL-40 Series Specifications

General IconGeneral
BrandA.O. Smith
ModelProLine XE GPDNL-40 Series
CategoryWater Heater
LanguageEnglish

Summary

Safe Installation, Use, and Service

Important Definitions: Installer, Service Agency, Gas Supplier

Defines key roles and their responsibilities in installation and service.

General Safety Warnings

Fire Hazard

Warning about fire risks, installation locations, and flood damage.

Burn Hazard from Hot Water

Dangers of severe burns from hot water, especially for vulnerable groups.

Explosion Hazard

Risk of water tank explosion from overheating and improper relief valve.

Gas Smell and Ignition Hazards

Precautions when smelling gas, avoiding ignition sources.

Property Damage Hazard

Risks of improper installation or use leading to property damage.

Carbon Monoxide Gas Hazard

Dangers of carbon monoxide poisoning and necessary precautions.

Flammable Vapors Hazard

Risks from flammable liquids and vapors near the water heater.

Introduction and Preparation

Qualified Installer or Service Agency Requirements

Defines requirements for professionals performing installation and service.

Preparing for Installation

Key steps and considerations before beginning the installation process.

Massachusetts Installation Requirements

Carbon Monoxide Detector Installation Mandates

Mandatory installation requirements for CO detectors.

Signage and Manufacturer Venting Requirements

Specifications for identification signage and vent system responsibilities.

Installation Graphic: Heating System

Typical Installation and Component Identification

Identify Water Heater Components

Lists and illustrates key water heater parts for easy identification.

Replacement Parts and Deliming Products

Water Piping and Mixing Valve Usage

Mixing Valves

Explains the function and importance of mixing valves for safety.

Water Heater Operation Sequence

Electrical Requirements and Wiring Diagram

Electrical Safety Precautions

Critical warnings and guidelines for safe electrical connections.

Safety Lockouts and Heater Location

Safety Lockout Features

Describes high limit controls and blower air pressure switches.

Location Considerations for Installation

Factors for choosing an appropriate indoor installation location.

Installation Clearances and Conditions

Clearances for Servicing

Space needed around the heater for maintenance and part replacement.

Clearances to Combustibles

Minimum distances required from flammable materials.

Floor and Ambient Temperature Installation

Requirements for floor installation and high ambient temperatures.

Important Notes, Air Requirements, and Insulation

Air Requirements for Safe Operation

Ensuring adequate ventilation for combustion and operation.

Installing the Water Heater

Water Piping Installation Guidelines

Guidance for connecting water supply lines and preventing leaks.

Hot Water Scald Hazard Warnings

Precautions and warnings regarding dangerously hot water temperatures.

Space Heating and Potable Water Systems

Requirements for systems combining potable water and space heating.

Combo Heating System Requirements

System Requirements for Combo Heating

Component standards and requirements for combo heating applications.

Combo Heating Installation Procedures

Specific steps for installing combo heating systems.

Closed Water Systems and Thermal Expansion

Thermal Expansion Hazards

Explains thermal expansion and its impact on tank integrity.

Property Damage Hazard from Water Leaks

Caution regarding water heater damage and proper installation.

Temperature-Pressure Relief Valve

Explosion Hazard from T&P Valve Issues

Risks of excessive pressure and improper T&P valve use.

T&P Valve Discharge Pipe Requirements

Rules for safe installation of the T&P valve discharge pipe.

Burn Hazard from Relief Valve Discharge

Caution about hot water discharge from the relief valve.

Gas Piping and High Altitude Installation

Fire and Explosion Hazards in Gas Piping

Risks associated with gas supply lines and connections.

High Altitude Installation Requirements

Specific requirements for operating the heater at higher elevations.

Sediment Traps for Gas Piping

Fire and Explosion Hazard from Gas Contaminants

Risks of gas contaminants and proper sediment trap installation.

Filling the Water Heater

Property Damage Hazard During Filling

Caution about water heater damage and filling procedures.

Venting System Installation

Venting Safety and Installation Guidelines

General rules for safe and efficient vent system installation.

Vent Kit Components

Lists parts included in the standard vent kit.

Side Wall Termination Clearances

Vent Termination Types and Specifications

Side Wall Vent Termination Standards

Specifications for standard side wall vent locations.

Roof Vent Termination Standards

Specifications for standard roof vent locations.

Cold Climate Side Wall Vent Option

Deluxe Horizontal Venting Kit and Pyramid Terminal

Pyramid Vent Terminal Details

Details a specific vent terminal type.

Mushroom Vent Terminal and Air Box Connections

Air Box Connection Procedure

Steps for connecting vent piping to the air box.

O-ring Ordering Information

Provides part number for a specific O-ring.

Low Profile Side Wall Vent Termination

Low Profile Termination Installation Procedure

Step-by-step guide for installing the low profile vent kit.

Concentric Vent Termination

Multiple Concentric and Tee Terminations

Multiple Concentric Vent Termination Spacing

Guidelines for spacing multiple concentric vent kits.

Tee Termination for Sidewall and Roof

Permitted use of tee fittings for vent terminations.

Vent Pipe Material and Polypropylene Systems

Approved Vent Pipe Materials

Details materials like PVC, CPVC, ABS, and Polypropylene.

Polypropylene Vent System Installation

Specific instructions for installing polypropylene vent systems.

Vent Pipe Length and Sizing

Vent Screens

Vent Pipe Installation Guidelines

Vent Pipe Run Guidelines

Rules for routing vent pipes to prevent condensation and blockages.

Vent Terminal Installation Requirements

Rules for proper vent termination location and clearances.

Vent Pipe Preparation

Initial Preparation Steps for Venting

General guidelines for preparing for vent pipe work.

Material Selection for Venting (PVC/CPVC)

Details materials like PVC, CPVC, and their requirements.

Primer, Cement, and Applicator Guidelines

Instructions for applying primer and solvent cement.

Making the Vent Pipe Joint

Pipe Cutting and Deburring

Steps for preparing pipe ends for proper joining.

Dry Fit, Inspection, and Cement Application

Checking joint fit and applying solvent cement correctly.

Blower Assembly Installation

Joint Assembly for Blower Connection

How to connect vent piping to the blower assembly.

Cleanup and Joint Movement Considerations

Post-cementing cleanup and joint movement.

Connections to Blower and Air Duct

Condensate Management

Condensate Management in Exhaust Vent

Managing condensation in the exhaust vent system.

Condensate Management in Air Intake

Managing moisture accumulation in the air intake piping.

Installation Checklist

Lighting Instructions

Safety Before Lighting the Heater

Critical safety warnings and pre-operation checks.

Operating Instructions for Startup

Step-by-step guide for safely starting and operating the heater.

Procedure to Turn Off Gas Supply

Steps for safely shutting off the gas to the appliance.

Operating the Temperature Control System

Hot Water Scald Hazard Warnings

Precautions regarding dangerously hot water temperatures.

Gas Control Valve and Thermostat Settings

Start-Up and Operational Conditions

Condensation During Start-Up

Explanation of condensation appearing during initial operation.

Smoke, Odor, and Strange Sounds

Normal initial conditions like smoke, odor, and sounds.

Smelly Water and Air in Faucets (Hydrogen Gas)

Causes and remedies for water odor and hydrogen gas risk.

Periodic Maintenance

General Upkeep and Routine Checks

Routine checks and cleaning for the water heater.

Venting System Inspection

Annual checks for obstructions and deterioration in the vent system.

Burner Operation and Inspection

Annual inspection of burner and igniter for proper function.

Combustion Chamber Cleaning and T&P Valve Test

Temperature-Pressure Relief Valve Test

Procedure to test the relief valve for proper operation.

Draining and Flushing the Water Heater

Procedure to Drain the Storage Tank

Steps for draining sediment from the water heater tank.

Procedure to Flush the Storage Tank

Procedure for flushing the tank after draining.

Anode Rod Maintenance

Property Damage Hazard from Anode Rod

Caution regarding anode rod inspection and replacement.

Service and Leakage Checkpoints

Leakage Checkpoints Guide

Guide to identifying and correcting sources of water leaks.

Reference Parts Listing

Troubleshooting Guidelines

Lockouts and Resetting the Heater Control

Explains lockouts and procedures for resetting the control.

Ignition State and Timing

Details ignition sequence timing for troubleshooting.

System Status and Error Codes

Reading the LED Flash Sequence

How to interpret error codes indicated by the LED.

Corrective Actions for System Errors

Other Symptoms and Troubleshooting

Insufficient Hot Water

Common causes and solutions for low hot water supply.

Water Too Hot

Causes and remedies for excessively hot water.

Slow Hot Water Recovery

Reasons for slow hot water replenishment and solutions.

Drip From Relief Valve

Potential causes for T&P valve weeping or dripping.

Smelly Water

Identifying and resolving odor issues in hot water.

Condensation Issues

Explains condensation issues and their resolution.

Water Leakage Troubleshooting

Troubleshooting common water leakage points.

Exhaust Pipe Too Hot

Potential causes for an overheating exhaust pipe.

Related product manuals