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AADCO 737 Series User Manual

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OPERATING INSTRUCTIONS
AADCO 737-SERIES
PURE AIR GENERATORS
737-5 737-10
(5-lpm) (10-lpm)
AADCO INSTRUMENTS, INC.
145 South Miami Ave.
Village of Cleves, OH 45002
Telephone: (513) 467-1477
Fax: (513) 467-9009
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AADCO 737 Series Specifications

General IconGeneral
BrandAADCO
Model737 Series
CategoryPortable Generator
LanguageEnglish

Summary

Damaged and Lost Shipment Procedures

Installation Procedures

Installation Without Compressor

Details installation steps for units without a compressor using house air.

Admitting Source Air and Leak Check

Explains how to admit source air, check pressure, and perform leak checks.

Installation With Compressor

Operational Test

Equipment Connection Warning

Advises not to connect any equipment to the generator system at this stage.

PUMP Switch Operation

Details pressing the PUMP switch, compressor start, indicator lamp, and input pressure increase.

Power Switch Operation

Describes pressing the power switch, indicator lamp, METHANE HEAT lamp, solenoid valve click, and pressure changes.

Output Pressure and Flow Adjustments

Output Pressure Adjustment

Explains how to set output pressure to a desired level up to 50-psig using the regulator.

House Air Input Pressure

Specifies the required input pressure range (60-100 psig) for house air.

Operational Procedures

Connecting to Equipment

Details connecting the generator to equipment using ¼-inch tubing and avoiding restrictive tubing.

System Leak Check and Valve Adjustment

Guides on closing valves, opening flow adjust, and checking for leaks using soap solution.

Determining Proper Output Pressure

Explains how to set output pressure based on instrument requirements, including a 10-psig differential.

Output Pressure Multipliers and Capacity

Avoiding Output Capacity Exceedance

Warns against exceeding output capacity to avoid jeopardizing purity and damaging the generator.

Shutdown Procedure

Shutdown Procedure Details

Instructs to depress switches and cap outlets when the unit is not used for a week or more.

Principle of Operation

Chromatographic Separation Process

Explains how generators produce clean air from unclean air using chromatographic techniques and solenoid valves.

Selective Adsorption and Elution

Describes the process of selective adsorption and separation of components within the columns.

Purification Reactor Damage Causes

Causes of Purification Reactor Damage

Lists potential causes of damage to the purification reactor, including improper filtering, water ingress, overload, and incorrect pressure.

Ballast Tank and Bleed System

Manual Bleed Valve Operation

Details the operation of the manual toggle valve for bleeding accumulated water from the ballast tank.

Compressor Unit

Cooling Fan and Thermal Switch

Explains the role of the cooling fan and the thermal switch in preventing compressor overheating.

Compressor Control System

System Components Overview

Mentions the pressure switch/pressure relief valve system installed in generators with output > 1-LPM.

Intermittent Compressor Operation

Explains the system's purpose is intermittent compressor operation to reduce wear and promote cooler operation.

Pressure Switch Functionality

Describes the pressure switch as normally closed, controlling the solid state relay for compressor power.

Preventing Start Against Pressure

Notes that the relief valve eliminates problems caused by the compressor starting against pressure.

Purification Reactors

"A" Purification Reactor

Describes the "A" reactor's purity, oxygen concentration, and CO2 levels, suitable for calibration disparity avoidance.

"B" Purification Reactor

Details the "B" reactor's purity, higher oxygen concentration (37%), and use for high sensitivity FID detectors.

Methane Reactors

Electrical Control and Equilibration

Explains electrical control by the POWER switch and a sixty-minute equilibration time due to water expulsion.

Performance Specifications

Purity Specifications

Lists purity levels for hydrocarbons, CO2, methane, ozone, etc., and dewpoint.

Preventive Maintenance

Ballast Bleed Procedure

Instructs bleeding ballast tank water every three days or daily during high humidity.

Compressor Check

Details checking INPUT PRESSURE gauge for proper compressor operation and pressure switch cycling.

Purification Reactor Check

Advises observing the rotameter and OUTPUT PRESSURE gauge for constant readings and checking for sudden drops.

Trouble Shooting: Compressor Issues

Compressor Start Failures

Covers issues where the PUMP switch lamp lights but the compressor does not start, including input pressure and relay checks.

Compressor Sudden Stops

Addresses compressor stopping suddenly due to cooling fan failure or overheating.

Trouble Shooting: Overheating and Pump Switch

Compressor Overheating Checks

Further checks for compressor overheating, visual inspection of shrouds, and fan/compressor replacement.

PUMP Switch Lamp Failure

Addresses scenarios where the PUMP switch lamp does not light.

Trouble Shooting: Pressure Valves and Shorts

Compressor Fails to Reach 80-psig

Addresses compressor failing to reach 80-psig within the specified time.

Trouble Shooting: Leaks and Compressor Runaway

Compressor Continues to Run Beyond 80-psig

Identifies issues causing the compressor to run continuously past the 80-psig cutoff.

Compressor Runs After PUMP Switch Off

Addresses issues where the compressor continues to run after the PUMP switch is depressed off.

Trouble Shooting: Pump Switch and Reactor Drops

PUMP Switch or Relay Defect

Checks voltage at terminal strip TS-1 and AC solid state relay to diagnose PUMP switch or relay defects.

Purification Reactor: Sudden Output Drops

Identifies causes for sudden drops in purification reactor output pressure.

Output Pressure Set Too Close to Switch Setting

Explains that momentary drops indicate output pressure is too close to the low pressure switch setting.

Purge Flow Issues and Pressure Drop

Discusses how purge flow issues and sudden demands for air can cause output pressure drops.

Solenoid Valve Obstruction

Points to a solenoid valve obstruction if only one side shows full output pressure and flow.

Trouble Shooting: Solenoid Valves and Timer

Solenoid Valve Obstruction Confirmation

Confirms solenoid valve obstruction if there's little or no output flow/pressure in the second half of the cycle.

Solenoid Valve Click Observation

Instructs listening for solenoid valve clicks to confirm energization for alternate halves of the cycle.

Trouble Shooting: Valve Leaks and Voltage

Purge Flow With Power Off

Addresses purge flow occurring when the POWER switch is off, indicating a solenoid valve "blow by".

Solenoid Valve Leak Identification

Details identifying a leaking solenoid valve by feeling flow from the top when its coil is not energized.

Trouble Shooting: Check Valves and Purge Flow

Defective Check Valve Identification

Identifies a defective check valve on the output side of the purification reactor if purge flow is constant or unequal.

Trouble Shooting: Fans and Reactor Settings

Cooling Fan Failure Diagnosis

Describes how to confirm cooling fan failure by feeling for air flow and replacing the fan if absent.

Methane Reactor Operation Checks

Explains checking the METHANE HEAT lamp and pyrometer for proper operation after power is applied.

Trouble Shooting: Methane Reactor Components

Methane Reactor Fuse Blow

Addresses situations where the methane reactor fuse blows.

Pyrometer or Thermocouple Defect

Addresses scenarios where the pyrometer or thermocouple is defective if the lamp cycles but temperature is incorrect.

Pressure Switch Adjustment

Pressure Switch Control Range

States the pressure switch controls the compressor range, usually between 60 and 80-psig.

Setting Compressor Cut-off Pressure

Guides on adjusting the larger knob to set the compressor cut-off pressure to 80-psig.

Setting Compressor Cut-on Pressure

Explains how to note the pressure at which the compressor cuts on, aiming for 60-psig.

Pressure Setting Adjustments and Notes

Achieving Pressure Settings

Advises on making pressure settings and replacing the switch if unable to achieve desired readings.

Component Replacement

Replacing the Purification Reactor

Details the complete process for removing and installing a purification reactor.

Replacing the Methane Reactor

Provides step-by-step instructions for removing and installing a methane reactor.

Component Replacement Procedures

Replacing a Defective Pump or Power Switch

Provides instructions for replacing a defective pump or power switch.

Replacing a Pump or Power Lamp

Provides instructions for replacing the pump or power lamp by removing the lens cap.

737-104 Auto Pure Air Manifold

Manifold Purpose: Continuous Pure Air

Explains the manifold ensures pure air availability to analytical instruments, using a cylinder as a backup.

737-105 Auto Source Selector

Manifold Purpose: Continuous Air Source

Explains the manifold's purpose is to ensure continuous air supply to the generator, using house air and compressor as sources.

Compressor Activation on House Air Failure

Explains compressor activation if house air falls to 60-psig or less, and its shutoff when house air pressure recovers.