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AAON WHA-048 User Manual

AAON WHA-048
60 pages
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WH Series
Horizontal Water-Source Heat Pump Unit
Installation, Operation
& Maintenance
If the information in this manual is not
followed exactly, a fire may result
causing property damage, personal
injury, or loss of life.
WARNING
QUALIFIED INSTALLER
Improper
installation, adjustment,
alteration, service,
or maintenance
can cause property damage,
personal injury or loss of life. Startup
and service must be performed by a
Factory Trained Service Technician.
Keep a copy of this IOM with the unit.
WARNING

Table of Contents

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AAON WHA-048 Specifications

General IconGeneral
BrandAAON
ModelWHA-048
CategoryHeat Pump
LanguageEnglish

Summary

Safety Guidelines and Precautions

General Safety Cautions

Covers warnings about component damage, injury, or death from improper use.

Unit Handling and Electrical Hazards

Details warnings on unit lifting, electric shock, fire hazards, and rotating parts.

Refrigerant and Water Hazards

Covers warnings on water freezing, water pressure, grounding, and arc flash protection.

WSHP Series Feature String Nomenclature

General Information and Compliance

Codes and Ordinances

Details compliance with industry standards, codes, and regulations for installation.

Unit Handling Precautions

Provides warnings on handling sharp edges and chemical venting.

Installation Procedures

Locating the Unit

Guidelines for unit placement, considering ductwork, electrical, and plumbing.

Wiring Diagrams

Information on the location of unit-specific wiring diagrams.

Mounting Horizontal Units

Instructions and recommendations for mounting horizontal units using vibration grommets.

Condensate Drain Piping

Requirements for installing a p-trap and drain line for condensate removal.

Unit Clearances and Orientation

Specifies minimum clearances and unit orientation details for proper installation.

Blower Assembly Removal - Side Access

Step-by-step procedure for removing the blower assembly from the side.

Discharge Modification

Instructions for modifying the unit's discharge direction if needed.

Lifting and Handling the Unit

Procedures for safely lifting and handling the unit, including removing shipping materials.

Horizontal Unit Bottom Access

Describes access to components through the optional bottom panel.

Blower Assembly Removal - Bottom Access

Step-by-step procedure for removing the blower assembly from the bottom.

Blower Motor and Fan Access

Instructions for accessing the blower motor and fan after assembly removal.

Refrigerant-to-Water Heat Exchanger Piping

Details on the heat exchanger water piping and potential corrosion issues.

Water System Hazards

Warnings regarding chemical corrosion, open loop applications, and freezing in heat exchangers.

Water/Glycol System Configuration

Guidance on glycol concentration, freezing points, and system setup for water loops.

Water Piping Guidelines

Recommendations for water piping installation, including material, flushing, and strainer use.

Water Connections and Piping

Specifics on water connection sizes and cautionary notes for piping installation.

Electrical System Setup and Wiring

Nameplate Voltage Markings

Details on interpreting unit nameplate voltage specifications and transformer configuration.

Power Supply and Wiring

Information on electrical supply, single-point connections, and warnings about power sources.

Overcurrent Protection and Disconnects

Requirements for overcurrent protection, disconnect switches, and supply conductor sizing.

Voltage Imbalance and Supply

Discusses the impact of voltage imbalance on motors and supply voltage requirements.

Thermostat Control Wiring

Guidelines for thermostat placement and control wiring, including voltage requirements.

Connecting to Disconnect Switch

Procedures for connecting field wires to the disconnect switch for 30 Amp and 60 Amp units.

Control Wiring Distances

Chart to determine allowable wiring distances based on wire gauge for control signals.

Filter Access Door Operation

Instructions on accessing filter compartments via side or bottom doors.

Filter Pull Setup and Removal

Steps for setting up or removing the filter pull for filter installation or changing.

Duct Connection Procedures

Guidelines for connecting supply and return ductwork to the unit flanges.

Waterside Economizer Operation

Explains the operation of the optional waterside economizer coil in different modes.

Startup Procedures

Operation Limits

Table outlining minimum and maximum operating limits for cooling and heating.

Supply Fan Checks

Procedures for checking supply fan operation, direction, amperage, and voltage during startup.

Fan Air Flow Adjustment

Methods for adjusting supply fan speed for PSC and ECM motors.

Adjusting Refrigerant Charge

Detailed steps for checking and adjusting refrigerant charge based on sub-cooling and superheat.

Refrigerant Charge Checks

Procedures for checking evaporator superheat and liquid sub-cooling for correct charge.

Unit Operation and Control

AAON WSHP Pioneer Silver Controller

Description and specifications of the Pioneer Silver Controller.

Controller Terminal Blocks and Wiring

Details on controller terminal blocks, wiring harnesses, and input/output connections.

Controller Status Indicators

Explanation of LED status indicators and relay status LEDs on the controller.

Controller Sequences of Operation

Describes the operational sequences for supply fan, compressor, and other functions.

Reversing Valve and Start Delays

Explains reversing valve operation, random start delay, and compressor start/stop delays.

Occupancy Modes and Test Mode

Information on building occupancy modes, night setback, and test mode functionality.

Controller Alarms and Fault Codes

Details on alarm conditions, LED fault codes, and how to interpret them.

Automatic Reset Alarms

Describes alarms that reset automatically, like low/high voltage and leaving water temp.

Specific Unit Alarms

Covers alarms like air coil temp, entering water temp, emergency shutdown, and condensate level.

AAON WSHP Pioneer Silver Expansion Board

Expansion Board Inputs and Outputs

Details the terminal blocks and connections for the expansion board.

Dip Switch Configuration

Configuration settings for fan-speed dehumidification and waterside economizer using dip switches.

Additional Sequence of Operations

Supply Fan and Compressor Logic

Explains logic for supply fan speed based on compressor stage and ECM motor features.

Auxiliary Heating and Dehumidification

Describes operation for auxiliary heating, fan speed dehumidification, and hot gas reheat.

Maintenance and Servicing

DX Cooling Checks

Steps for checking DX cooling operation, including fan direction, amperage, and voltage.

Condensate Drain Pan Cleaning

Importance and procedure for periodic cleaning of drain pans to prevent microbial growth.

Supply Fan Inspection

Recommendations for inspecting blower wheels for dust buildup and cleaning if necessary.

Microchannel Coil Cleaning Procedures

Procedures for cleaning microchannel coils, including recommended chemicals and water pressure.

Filter Replacement Schedule

Guidelines for monthly filter inspection and replacement to maintain unit efficiency.

Obtaining Replacement Parts

Information on how to contact AAON for replacement parts, referencing serial numbers.

Filter Specifications

Tables detailing filter sizes, quantities, and types for different unit cabinets.

Appendix A - Heat Exchanger Corrosion Resistance

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