EasyManua.ls Logo

ABB BALDOR ACB530 User Manual

ABB BALDOR ACB530
254 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
12/12 Installation & Operating Manual MN796-ACB530
User’s manual
ACB530
Question and Answer IconNeed help?

Do you have a question about the ABB BALDOR ACB530 and is the answer not in the manual?

ABB BALDOR ACB530 Specifications

General IconGeneral
ModelACB530
Frequency50/60 Hz
Enclosure RatingIP20
CategoryController
ManufacturerABB
Protection FeaturesOvercurrent, Overvoltage, Short Circuit, Overtemperature
Communication InterfaceModbus RTU
Humidity5% to 95% (non-condensing)
Storage Temperature-20 to 70°C

Summary

Chapter 1 Introduction

1.1 Manual Introduction

Provides introductory information about the ACB530 variable frequency drive and its functionalities.

1.2 Safety Notices

Outlines critical safety information regarding high voltages and potential hazards associated with the equipment.

1.3 Use of Warnings

Explains the types of warnings used in the manual to highlight potential dangers and advise on avoidance.

1.4 Safety Related to Installation and Maintenance

Details safety warnings and instructions pertinent to the installation and maintenance procedures of the drive.

1.5 Unpacking

Describes the contents of the drive package and the initial unpacking procedure.

1.6 Inspection

Instructions for checking the drive for damage and verifying its type designation before installation.

1.7 Type Designation Label

Explains the type designation label and provides an example with content explanation.

1.8 Safe Start-Up and Operation

Provides warnings for safe start-up and operation of the drive.

1.9 Terms and Abbreviations

Defines key terms and abbreviations used throughout the manual for clarity.

Chapter 2 General Information and Ratings

2.1 Type Designation

Explains how to interpret the drive's type designation and provides a chart for understanding its components.

2.2 Degrees of Protection

Details the available enclosure types (IP21/UL Type 1 and IP54/UL Type 12) and their protective features.

Chapter 3 Installing the Drive

3.1 Mechanical Installation

Covers checking the installation site, requirements, and general location instructions for the drive.

3.2 Tools Required

Lists the necessary tools for installing the drive.

3.3 Watts-Loss Data

Provides heat loss and air flow data for cooling specifications of the drives.

3.4 Dimensions and Weights

Details the physical dimensions and weights of the ACB530 drives across different frame sizes and enclosure types.

3.5 Prepare to Mount the Drive

Outlines the steps for preparing the drive for mounting, including removing covers.

3.6 Mount the Drive

Provides instructions for physically mounting the drive into its enclosure based on IP/UL type.

Chapter 4 Power Wiring

4.1 Electrical Installation

Describes connecting power cables and addresses compatibility with special power systems.

4.2 Checking the Insulation of the Assembly

Instructions for checking the drive's insulation resistance and voltage tests.

4.3 Planning the Electrical Installation

Guidance on checking motor compatibility, selecting cables, routing, and operation methods.

4.4 Grounding the Drive

Details requirements for grounding the drive and motor for safety and EMC.

4.5 Wiring Overview

Provides an overview of wiring procedures, including conduit/gland kits and wiring requirements.

4.6 Drive’s Power Connection Terminals

Specifies requirements for connecting power terminals, including terminal types and torque values.

4.7 Input Power Connections

Details input power specifications and provides guidance on selecting appropriate power cables.

4.8 Brake Components

Explains compatibility of brake components, selection of braking resistors, and mandatory circuit protection.

4.9 Motor Connections

Covers motor connection specifications, cable lengths, thermal protection, and emergency stop devices.

4.10 Fuses

Provides recommendations for fuse selection for short circuit protection on the drive's input power.

4.11 Check Installation

A checklist of essential checks to perform before applying power to the drive.

Chapter 5 Control Wiring

5.1 Control Connection Specifications

Details specifications for control connections, including analog inputs, digital inputs, and relays.

5.2 Selecting the Control Cables

Provides general rules and recommendations for selecting control cables, including shielding.

5.3 Reinstall the Cover

Instructions for reinstalling the drive covers after wiring is completed.

5.4 Application Operating Modes

Describes different operating modes that change parameter groups for specific applications.

5.5 Connection Examples of Two-Wire and Three-Wire Sensors

Illustrates how to connect two-wire and three-wire sensors for process control applications.

Chapter 6 Using the Keypad

6.1 Keypads

Introduces keypads, their types, revisions, and firmware versions.

6.2 Assistant Keypad

Details the features of the assistant keypad, including its LCD display and navigation keys.

6.2.2 Overview

Summarizes the key functions and displays available on the assistant keypad.

6.2.3 Status Line

Explains the basic status information displayed on the top line of the LCD.

6.2.4 Operation

Describes how to operate the keypad using menus and keys for various tasks.

6.2.6 Parameter Mode

Explains how to navigate and change parameter values using the keypad.

6.2.7 Assistants Mode

Details how to use the assistants to guide through parameter setup and drive tasks.

6.2.8 Changed Parameters Mode

Explains how to view and edit parameters that have been changed from default macro values.

6.2.9 Fault Logger Mode

Describes how to view the drive fault history and details of stored faults.

6.2.10 Time and Date Mode

Instructions on managing the clock, date, time formats, and daylight saving changes.

6.2.11 Parameter Backup Mode

Covers exporting and backing up parameters from the drive to the keypad.

6.2.12 I/O Settings Mode

Explains how to check and edit parameter settings related to I/O terminals.

Chapter 7 Parameter Descriptions

7.1 Parameters

Lists and describes various parameters related to start-up data, operating modes, and control types.

Chapter 8 Start-Up, Motor Model Calc & Customizing Your Application

8.1 Starting up the drive

Provides instructions for initial drive start-up procedures, including manual and guided methods.

8.2 Controlling the Drive through the I/O Interface

Details how to operate the drive using digital and analog inputs after initial start-up.

8.3 Performing Motor Model Calc

Explains the process of performing a motor model calculation for optimizing drive performance.

8.4 Program features

Describes various program features, including the start-up assistant and its functions.

8.5 Local control vs. external control

Explains the differences and usage of local control via keypad versus external control via I/O or fieldbus.

8.11 Actual signals

Lists available actual signals that can be displayed or read from the drive.

8.12 Motor identification

Explains the motor identification process for optimizing vector control performance.

8.13 Power loss ride-through

Describes the drive's capability to maintain operation using motor kinetic energy during supply voltage interruptions.

8.14 DC magnetizing

Details the DC magnetizing feature for improved break-away torque during motor starting.

8.15 DC hold

Explains the DC hold feature for locking the motor rotor at zero speed.

8.16 Flux braking

Describes how flux braking enhances deceleration by increasing motor magnetization.

8.17 Flux optimization

Explains how flux optimization reduces energy consumption and motor noise.

8.18 Acceleration and deceleration ramps

Covers user-selectable acceleration/deceleration ramps and their shape adjustments.

8.19 Critical speeds

Explains the function to avoid specific motor speeds or bands due to mechanical resonance.

8.20 Constant speeds

Describes how to define and select positive constant speeds using digital inputs.

8.21 Speed controller tuning

Details how to manually adjust controller parameters or use the Autotune function.

8.22 V/F control

Explains the V/F control mode as an alternative to vector control for specific applications.

8.23 Programmable protection functions

Describes various protection functions like AI<Min, Panel loss, External fault, Stall, and Thermal protection.

8.28 Supervisions

Explains how the drive monitors user-defined variables within set limits, indicated via relay or digital output.

8.29 Parameter lock

Describes how to prevent parameter adjustment by activating a parameter lock.

8.30 PID control

Explains the function of the built-in PID controller for process variables like pressure, flow, or temperature.

8.31 Sleep function for the process PID (PID1) control

Details the sleep function for PID control, enabling/disabling logic, and its operation.

8.32 Motor temperature measurement through the standard I/O

Describes how to measure motor temperature using Pt100 or PTC sensors connected to analog input/output.

8.33 Jogging

Explains the jogging function for controlling cyclical machine movements using push buttons.

8.34 Brake components

Covers availability of braking components, selection of braking resistors, and mandatory circuit protection.

Chapter 9 Troubleshooting and Maintenance

9.1 Fault Tracing

Explains how to reset faults and view fault history, including alarm and fault messages.

9.2 Safety

Emphasizes that only qualified electricians should perform maintenance and reiterates safety notices.

9.3 Diagnostic displays

Describes how the drive reports error situations using LEDs, control panel, and parameter bits.

9.4 Alarm and Fault Indications

Explains how faults (red LED) and alarms (flashing green LED) indicate abnormal drive status.

9.5 How to Reset

Details methods for resetting the drive, including keypad, digital input, fieldbus, or power cycling.

9.7 Correcting faults

Provides guidance on finding and addressing the root cause of faults using the fault listing table.

9.9 Maintenance

Lists routine maintenance intervals recommended by Baldor for the drive.

9.9.2 Heatsink

Instructions for cleaning the heatsink to maintain efficient cooling and prevent overtemperature faults.

9.9.3 Main fan replacement

Details the expected lifespan of the main cooling fan and procedures for its replacement across different frame sizes.

9.9.4 Internal Enclosure Cooling Fan

Explains the function of the internal enclosure fan and procedures for its replacement in different frame sizes.

9.9.5 Capacitors

Discusses the need for capacitor reforming after prolonged storage and information on obtaining guides.

9.9.6 Power Connections

Provides safety warnings and steps for checking power cable connections.

9.9.7 Keypad

Instructions for cleaning the keypad and changing the battery in the assistant keypad.

Chapter A Technical Specifications

A.1 Standards

Lists the standards to which the drive complies, identified by marks on the type designation label.

A.2 Applicable standards

Details applicable standards and their compliance, including CE and C-Tick markings.

A.3 Ambient Conditions

Lists the environmental requirements for the ACB530 drive, including altitude, temperature, and humidity.

A.4 Materials

Specifies the materials used for the drive enclosure, package, and disposal considerations.

A.5 Efficiency

States the drive's efficiency at nominal power level.

Chapter B Parameter Tables

B.1 Parameter Settings by Group

Provides a comprehensive list of ACB530 parameters categorized by group, including default values and ranges.

Chapter C CE Guidelines

C.1 IEC/EN 61800-3 (2004) Definitions

Defines Electromagnetic Compatibility (EMC) and specifies categories for drives and environments.

C.2 Compliance with the IEC/EN 61800-3 (2004)

Outlines drive compliance with EMC requirements for first and second environments, including motor cable length.

C.3 Motor cable requirements for CE & C-Tick compliance

Details motor cable requirements, including conductor layout and effective shield construction for EMC compliance.

C.4 Product protection in the USA

Lists US patents protecting the product and provides information on branch circuit protection.

Chapter D Options and Kits

D.1 Options and Kits for the ACB530

Lists available standard options and kits for the ACB530, including I/O, keypad, and communication options.

D.2 Optional Equipment and Accessories

Details specific optional equipment and accessories like digital input interfaces, mounting kits, and communication adapters.

Chapter E Fieldbus Communications

E.1 What This Chapter Contains

Briefly describes the chapter's content regarding drive control via communication networks using embedded fieldbus.

E.2 Overview

Explains how the ACB530 can be controlled via serial communication protocols and outlines basic control interfaces.

E.3 Planning

Lists key questions to address during network planning for drive communication.

E.4 Mechanical and Electrical Installation - EFB

Provides instructions for the mechanical and electrical installation of the embedded fieldbus (EFB) using RS485.

E.5 Communication Set-Up - EFB

Details the steps for activating and configuring serial communication for the embedded fieldbus using Modbus.

E.6 Activate Drive Control Functions - EFB

Explains how to configure drive functions for fieldbus control, including start/stop, references, and system control.

E.7 Information from the Drive - EFB

Describes pre-defined feedback signals and actual value scaling for communication with the drive.

E.8 Diagnostics - EFB

Covers fault handling, serial communication diagnostics, and troubleshooting common diagnostic situations.

E.9 Modbus Protocol Technical Data

Provides technical data for the Modbus protocol, including function codes and mapping.

E.10 ABB control profiles technical data

Details the ABB Drives profile, including control word and status word information for FBA modules.

E.11 Fieldbus Adapter

Explains the function and types of fieldbus adapters available for the ACB530.

E.11.1 Control interface

Outlines the basic control interface between fieldbus systems and the drive, including output and input words.

E.11.2 Control Word

Describes the control word for drive management via fieldbus, dependent on protocol and profile used.

E.17 ABB Drives Profile Technical Data

Provides detailed technical data for the ABB Drives profile, including status words and state diagrams.

Baldor Sales Offices

UNITED STATES

Lists sales offices in various states across the United States.

INTERNATIONAL SALES

Lists sales offices in Canada, Mexico, and other international locations.

Related product manuals