ABB IRB 4600 Foundry Prime - Page 111

IntervalEquipmentMaintenance activ-
ity
Every:
• 3,000 hours or 6
months, whichever oc-
curs first
iii
Oil gearbox axis 6Analysis
Every:
• 6,000 hours
Oil in axis-1 gearboxChanging
iv
Every:
• 6,000 hours
Oil in axis-2 gearboxChanging
iv
Every:
• 6,000 hours
Oil in axis-3 gearboxChanging
iv
Every:
• 12,000 hours
Oil in axis-4 gearboxChanging
iv
Every:
• 3,000 hours or 6
months, whichever oc-
curs first.
Oil in axis-5 & -6 gearboxChanging
iv
36 months or battery low alert
v
Battery pack, measurement system of
type RMU101 or RMU102 (3-pole battery
contact)
Replacement
Battery low alert
vi
Battery pack, measurement system with
2-pole battery contact, e.g. DSQC633A
Replacement
40,000 hoursRobotOverhaul
Every:
• 24 months
Axis-6 gearboxOverhaul
i
Damage to painted surfaces must be repaired as soon as possible to avoid corrosion.
ii
The warranty does not apply to effects or wear caused by environmental factors.
iii
Analyse the water content in oil in gearbox axis 6 first time after 3,000 hours or 6 months. If the
working conditions changes, analyse again after 3,000 hours or 6 months.
iv
Before changing oil, always check the oil level. Always analyze the water content in the exchanged
oil, according to Analyzing the water content in gearbox oil on page 190, to determine the condition
of each gearbox.
If the water content in oil is more than 3%, analyze the new oil within 2 months. Repeatedly high
water content in oil indicates wear of radial sealing in the gearbox.
v
The battery low alert (38213 Battery charge low) is displayed when the battery needs to be replaced.
The recommendation to avoid an unsynchronized robot is to keep the power to the controller turned
on until the battery is to be replaced.
See the replacement instruction for more details.
vi
The battery low alert (38213 Battery charge low) is displayed when remaining backup capacity
(robot powered off) is less than 2 months. The typical lifetime of a new battery is 36 months if the
robot is powered off 2 days/week or 18 months if the robot is powered off 16 h/day. The lifetime
can be extended with a battery shutdown service routine. See Operating manual - IRC5 with
FlexPendant for instructions.
Product manual - IRB 4600 Foundry Prime 111
3HAC040585-001 Revision: M
© Copyright 2013-2018 ABB. All rights reserved.
3 Maintenance
3.3.2 Maintenance schedule
Continued