3 Maintenance
3.2.2. Maintenance schedule
3HAC020993-001 Revision: G114
© Copyright 2004-2008 ABB. All rights reserved.
Activities and intervals, optional equipment
The table below specifies the required maintenance activities and intervals for common
optional equipment. Maintenance of other external equipment for the robot is detailed in
separate documentation.
Activities and intervals, Foundry Prime
The table below specifies the required maintenance activities and intervals for Foundry
Prime.
Maintenance
activity
Equipment Interval Detailed in section
Inspection Signal lamp Inspection, signal lamp on
page 150
Inspection Mechanical stop axes 1-2-3 12 mths Inspection, additional
mechanical stops on page
143
Inspection Position switches, axes 1-2-3 12 mths Inspection, position switch
axes 1, 2 and 3 on page 148
Maintenance
activity
Equipment Interval Detailed in section
Inspection Cable harness 6 mths
If required
Inspection, cable harness on
page 135
Inspection Air hoses 6 mths Inspection of air hoses (Foundry
Prime) on page 152
Inspection Balancing device 12 mths Inspection, balancing device on
page 130
Inspection Information labels 12 mths Inspection, information labels
on page 139
Inspection Damper axes 2-5 12 mths Inspection, damper axes 2-5 on
page 146
Inspection Mechanical stop, axis 1 12 mths Inspection, mechanical stop,
axis 1 on page 141
Analysis Oil gearbox axis 6 3000h or 6
mths
2
Inspection, oil level gearbox axis
6 on page 127
Changing Axis 1 gear, oil:
Kyodo Yushi TMO 150
6000h Oil change, gearbox axis 1 on
page 157
Changing Axis 2 gear, oil:
Kyodo Yushi TMO 150
6000h Oil change, gearbox axis 2 on
page 160
Changing Axis 3 gear, oil:
Kyodo Yushi TMO 150
6000h Oil change, gearbox, axis 3 on
page 163
Changing Axis 4 gear, oil:
Mobilgear 600 XP320
24 000h Oil change, gearbox, axis 4 on
page 166
Changing Axis 5 gear, oil:
Mobilgear 600 XP320
24 000h Oil change, gearbox, axis 5 on
page 169
Changing Axis 6 gear, oil:
Kyodo Yushi TMO 150
3000h or 6
mths
1
Oil change, gearbox axis 6 on
page 172
Continued
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