ABB IRB 6660 - 130/3.1 - Page 6

1093 Maintenance
1093.1 Introduction ......................................................................................................
1103.2 Maintenance schedule and component life .............................................................
1103.2.1 Specification of maintenance intervals ........................................................
1113.2.2 Maintenance schedule .............................................................................
1133.2.3 Expected component life .........................................................................
1143.3 Inspection activities ...........................................................................................
1143.3.1 Inspecting the oil level in axis-1 gearbox .....................................................
1163.3.2 Inspecting, oil level gearbox axes 2 - 3 .......................................................
1193.3.3 Inspecting the oil level in axis-4 gearbox .....................................................
1213.3.4 Inspecting the oil level in axis-5 gearbox .....................................................
1233.3.5 Inspecting the oil level in axis-6 gearbox .....................................................
1263.3.6 Inspecting, balancing device bearings and piston rod guide ring ......................
1303.3.7 Inspection, cable harness .........................................................................
1343.3.8 Inspecting the information labels ................................................................
1363.3.9 Inspecting the axis-1 mechanical stop pin ...................................................
1383.3.10 Inspecting the additional mechanical stops .................................................
1403.3.11 Inspecting the damper on axes 2-5 .............................................................
1423.3.12 Inspecting, signal lamp (option) .................................................................
1443.4 Replacement/changing activities ..........................................................................
1443.4.1 Type of lubrication in gearboxes ................................................................
1463.4.2 Changing oil, axis-1 gearbox .....................................................................
1493.4.3 Changing oil, gearbox axes 2 and 3 ...........................................................
1533.4.4 Changing oil, axis-4 gearbox .....................................................................
1563.4.5 Changing oil, axis-5 gearbox .....................................................................
1593.4.6 Changing oil, axis-6 gearbox .....................................................................
1623.4.7 Replacing the SMB battery ........................................................................
1663.5 Lubrication activities ..........................................................................................
1663.5.1 Lubricating balancing device bearings and piston rod ....................................
1693.6 Cleaning activities .............................................................................................
1693.6.1 Cleaning the IRB 6660 ..............................................................................
1734 Repair
1734.1 Introduction ......................................................................................................
1744.2 General procedures ...........................................................................................
1744.2.1 Performing a leak-down test ......................................................................
1754.2.2 Mounting instructions for bearings .............................................................
1774.2.3 Mounting instructions for seals ..................................................................
1794.2.4 Cut the paint or surface on the robot before replacing parts ............................
1804.2.5 The brake release buttons may be jammed after service work .........................
1814.3 Complete robot .................................................................................................
1814.3.1 Replacement of cable harness, lower end (axes 1-3) ......................................
1894.3.2 Replacement of process cable package 1 - 3 MH ..........................................
1964.3.3 Replacement of cable harness, upper end ...................................................
2044.3.4 Replacement of cabling, axis 5 motor ..........................................................
2074.3.5 Replacement of complete arm system .........................................................
2174.4 Upper and lower arms ........................................................................................
2174.4.1 Replacing the turning disk ........................................................................
2214.4.2 Replacement of complete wrist unit ............................................................
2274.4.3 Replacement of upper arm ........................................................................
2384.4.4 Replacing the parallel rod .........................................................................
2444.4.5 Replacing the complete lower arm ..............................................................
2524.4.6 Replacement of parallel arm ......................................................................
2594.5 Frame and base ................................................................................................
2594.5.1 Replacing the SMB unit ............................................................................
2624.5.2 Replacing the brake release board .............................................................
2664.5.3 Replacing the balancing device ..................................................................
6 Product manual - IRB 6660
3HAC028197-001 Revision: S
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