Air Liquide OERLIKON DV 4004 CTL User Manual

EN Safety instruction for use and maintenance - Do not destroy this manual
FR Instruction de securite d’emploi et d’entretien - Conserver ce livret d’instructions
ES Instrucciones de seguridad, empleo y mantenimiento - Conservar el presente manual
DE Betriebs-Wartungs und Sicherheitsanleitung - Das vorliegende Handbuch gut aufbewahren
PT Instrucões de segurança de utilização e de manutenção - Conserve este manual
SV Instruktioner för säkerhet, använding och underåll - Spar denna handledning
NL Veiligheidsinstructies voor gebruik en onderhoud - Bewaar deze handleiding
RO Instructiuni privind siguranta in exploatare si intretinerea - Pastrati acest manual
PL Instrukcje bezpieczeństwa podczas obsługi i konserwacji - Zachować niniejszą instrukcję na przyszłość
EL Οδηγιεσ ασφαλειασ κατα τη χρηση και τη συντηρηση – φυλαξτε το παρον εγχειριδιο
RU Руководство по безопасной эксплуатации и техническому обслуживанию
www.airliquidewelding.com
Air Liquide Welding - 13, rue d’Epluches - BP 70024 Saint-Ouen L’Aumône
Cat. Nr.:
Rev.:
Date:
DV 4004 CTL FEEDER
800035651
00
23. 10. 2008

Air Liquide OERLIKON DV 4004 CTL Specifications

General

Brand	Air Liquide
Model	OERLIKON DV 4004 CTL
Category	Wire Feeders
Language	English

Summary

1.0 TECHNICAL DESCRIPTION

1.1 DESCRIPTION

Describes the wire feeder model and its ability to satisfy operative requirements with a generator.

1.2 TECHNICAL CHARACTERISTICS

Lists technical specifications like voltage, current, wire range, reel sizes, and gas types.

2.0 CONNECTION TO THE GENERATOR

3.0 WIRE REEL INSTALLATION

3.1 WIRE REEL INSTALLATION

Details the procedure for installing the wire reel, including spool brake adjustment and roller checks.

3.2 START-UP

Describes the initial power-on and setup steps after installing the wire reel.

4.0 DESCRIPTION OF FRONT PANEL CONTROLS

4.1 FRONT PANEL

Identifies and explains the function of each control button and indicator on the front panel.

5.0 BASIC INFORMATION REGARDING MIG WELDING

6.0 CONNECTION AND PREPARATION OF EQUIPMENT FOR WELDING

6.1 WELDING

Covers the fundamental steps for setting up and performing a basic weld.

6.2 CARBON STEEL WELDING

Provides specific guidance and recommendations for welding carbon steel using MIG.

6.3 STAINLESS STEEL WELDING

Offers instructions and tips for successfully welding stainless steel with MIG.

6.4 ALUMINIUM WELDING

Details the process and material considerations for MIG welding aluminium.

6.5 SPOT WELDING

Explains the specific setup and execution for performing spot welds with the equipment.

7.0 MIG WELDING FAULTS

7.1 FAULT CLASSIFICATION AND DESCRIPTION

Details common MIG welding defects, their appearance, causes, and recommended remedies.

8.0 GENERAL MAINTENANCE

8.1 TORCH MAINTENANCE

Provides specific instructions for the maintenance of the welding torch, including nozzle and wire guide.

8.2 CONNECTING THE TORCH

Instructions on how to properly connect the welding torch to the wire feeder unit.