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Airdog II DF-100 User Manual

Airdog II DF-100
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PureFlow AirDog®
AirDog®II DF-100 & DF-165 2005-Current Cummins Diesel
PROTECTED BY
CANADIAN PATENT US PATENTS AUSTRALIAN PATENT
2,108,391 5,355,860; 5,746,184; 6,729,310 2005101054
NEW ZEALAND PATENT
532356
Additional Foreign Patents Pending in Europe, South America, Mexico, Japan, and China!
#16
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Airdog II DF-100 Specifications

General IconGeneral
BrandAirdog
ModelII DF-100
CategoryAutomobile Parts
LanguageEnglish

Summary

Overview

Typical Installation Layout

Diagram showing the general placement of the AirDog system components within a truck.

Quick Connect Component Overview

Explanation of the OE style quick connection system used in the kit.

Installation and Safety Guidelines

Installation Guidelines

Steps and recommendations for a smooth installation process.

Safety Guidelines

Crucial safety precautions to follow during installation and operation.

Parts List

AirDog® Parts List

A comprehensive list of all components included in the AirDog installation kit.

Fittings, Brackets, and Mounting

Installing the j2044 Quick Connect Fittings

Detailed instructions for connecting the quick-fit fuel line components to the filter base.

Assemble the AirDog Mounting Bracket

Steps for assembling the mounting bracket for the AirDog unit.

Attach the AirDog®II-4G to the Frame Bracket

Instructions for securely mounting the AirDog unit onto the assembled bracket.

Clamp the Frame Between the AirDog® Bracket Assembly

Securing the AirDog bracket assembly to the vehicle's frame using bolts and nuts.

Fuel Line Assembly

Assembling the Fuel Lines

Guidance on how to assemble and route the fuel lines for the system.

Fuel Lines (Supply Line 5.9L)

Installing the Fuel Supply Line to the CP3 Injection Pump 5.9L

Specific steps for connecting the supply line from the AirDog to the 5.9L Cummins CP3 pump.

Fuel Lines (Supply Line 6.7L)

Installing the Fuel Supply Line to the CP3 Injection Pump 6.7L

Specific steps for connecting the supply line from the AirDog to the 6.7L Cummins CP3 pump.

Fuel Lines (Suction Line from Tank)

Fuel Suction Line for AirDog II

Instructions for connecting the fuel line from the tank to the AirDog unit.

Fuel Module Upgrade Pre-Installation Steps

Steps required before installing the fuel module upgrade, involving tank or bed removal.

Fuel Lines (Return Line to Tank)

Return Line to the Fuel Tank

Steps for connecting the return fuel line from the AirDog back to the vehicle's fuel tank.

Wiring Harness

AirDog® Wiring Harness Install

Diagram and instructions for installing the electrical wiring harness for the AirDog system.

Connecting the AirDog® Power Lead Jumpers

How to connect the AirDog power leads to the vehicle's fuel module and factory harness.

Connecting the Power Supply Leads to Alternator or Battery

Procedures for connecting the system's power supply to the vehicle's electrical system.

Initial Startup Procedure

Initial Start Procedure

Steps for starting the engine and bleeding the fuel system after installation.

Checking for Excessive Pump Noise

Troubleshooting guide for identifying and resolving unusual pump noise.

Fuel Filter and Water Separator

Filter Service Recommendations

Guidance on when and how to replace the fuel filter and water separator.

The Water Separator

Details on servicing and checking the water separator for water content.

The Fuel Filter

Instructions for removing and installing a new fuel filter.

Cleaning the Gerotor Assembly

Cleaning Debris/Checking for Damage In/To the Gerotor Assembly

Step-by-step guide for cleaning and inspecting the gerotor assembly for damage.

Pressure Regulator Adjustment

AirDog®II and AirDog®II-4G Adjustable Fuel Pressure Regulator

Overview of the adjustable fuel pressure regulator and its features.

Pressure Adjustment for the Dodge Cummins 24V

Instructions on how to adjust the fuel pressure using the regulator.

Inspecting the Regulator Seals and Changing the Regulator Springs

Procedures for inspecting seals and replacing springs within the pressure regulator.

Filter Maintenance

Installing a New Filter

Step-by-step guide on how to install a new fuel filter correctly.

Water Separator

Instructions for draining and servicing the water separator.

Warranty Procedure

Lifetime Limited Express Warranty

Details of the lifetime limited express warranty for the AirDog system.

Important Notice

Critical information regarding warranty activation and terms.

Warranty Procedure

The step-by-step process for initiating and handling a warranty claim.