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Airtec ROTO-MASTER SM-320-EL - User Manual

Airtec ROTO-MASTER SM-320-EL
73 pages
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Originalbetriebsanleitung
Ersatzteilliste
R
SWISS
MADE
Mode d'Emploi Original
Liste des Pièces
Original-Instruction Manual
Spare Parts List
ROTO-MASTER
SM-320-EL
(SHAVE-MASTER) 400/440V 50/60Hz
ISO
2
9
0
:
0
1
R
01.02.2009
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Summary

1.1 Technical Data

1.2 Motor Specifications

Details about the motor and connected electrical system.

Machine Dimensions

Physical dimensions (length, width, height) and weight of the machine.

Noise Level Information

Specifies the noise level of the machine at 1 meter.

1.3 Applications and Proper Use

1.4 Electric Power Supply (Generator)

Guidelines for connecting the machine to a generator.

1.5 Machine Type Designation

Explains the meaning of the machine model designation.

1.6 Information for Machine Owners

Important information regarding machine operation and safety for owners.

2.0 Warnings and Symbols

Work Safety Symbol

Symbol for critical safety instructions related to life and limb.

Electrical Hazard Warnings

Warning about dangerous electrical voltages.

Prohibitions and Safety Directions

Warnings and prohibitions to prevent personal injury or extensive damage.

Electrical Installation Safety Devices

Information on safety devices for electrical installations.

Manufacturer Information Request

Indicates when advice from the manufacturer is required.

Economic Use Information

Information related to the economical use of the machine.

2.1 Organizational Measures

Regular Checks Information

Guidelines for performing regular checks on the machine.

Important Manual Information

Highlights crucial information found within the instruction manual.

2.2 Personnel Selection and Qualification

Basic Duties of Personnel

Fundamental responsibilities for personnel working with the machine.

Operator Responsibility and Refusal Rights

Defines operator responsibility and their right to refuse unsafe instructions.

Supervision of Untrained Personnel

Requirement for experienced personnel to supervise trainees.

2.3 Safety Instructions for Normal Operations

Avoid Unsafe Practices

Prohibition of any work practices that could compromise safety.

Ensure Safe Machine Condition

Mandates operation only with functional safety equipment.

Daily Machine Inspection Requirement

Requirement for daily visual inspection for damage and defects.

Immediate Shutdown for Malfunctions

Instruction to immediately stop and secure the machine if faults occur.

2.3 Safety Guidelines for Standard Operations

Electrical Work Safety Compliance

Specifies that electrical work must be performed by qualified electricians.

Pull Mains Plug Instruction

Instruction to disconnect the machine from power by pulling the plug.

Public Work Area Safety Measures

Safety requirement for maintaining clearance when working in public areas.

2.4 Special Work and Maintenance

Mechanical Maintenance Procedures

Specific steps for performing mechanical maintenance tasks.

2.5 Safety OFF Position Definition

Definition of Safety OFF State

Explains what the safe state (zero position) of the machine means.

Procedure to Achieve Safety OFF

Step-by-step instructions to put the machine in the Safety OFF position.

Power Disconnection Instruction

Instruction to disconnect the machine from power by pulling the plug.

2.6 Dangerous Points Identification

Identifies specific hazardous points on the machine.

2.5 Safety OFF State Definition (Continued)

Safety OFF Procedure Steps

Detailed steps for putting the machine into the Safety OFF state.

Mains Plug Disconnection Mandatory

Mandatory instruction to disconnect the power supply by pulling the mains plug.

2.6 Hazardous Point Identification

Highlights specific points on the machine that pose a danger.

2.7 Electrical Regulations

Electrical Work Safety Compliance

Specifies that electrical work must be performed by qualified electricians.

Important Safety Instructions

Dust Hazard and Protection Mandate

Warns about hazardous dust and mandates industrial vacuum and masks.

Effects of Excessive Milling Depth

Explains the negative impact of too deep milling on machine performance.

Effortless Surface Work Technique

Describes how to work the surface easily by pushing the machine.

Chapter 3: General Information

3.1 Care and Maintenance Importance

Emphasizes the importance of proper care and regular maintenance for function and safety.

3.2 Scope of Delivery Contents

Lists the items included with the machine upon delivery.

3.3 Machine Description Overview

Provides a visual description of the machine's components with a diagram.

3.4 Switchbox Details

Switchbox Component Listing

Lists the switches included in the switchbox (ON, Emergency Stop, Safety).

3.5 Operating Elements Description

Quick Lifter Functionality

Explains the function of the quick lifter for the milling drum.

Stepless Depth Adjustment Method

Describes how to adjust the working depth for optimal surface finish.

Motor and Drive System Information

Milling Depth Setting Guidelines

Guidelines for setting the milling depth to ensure proper machine operation.

Chapter 4: Transport Procedures

4.1 Vehicle Transport Safety

Procedures for securing the machine during transport via vehicles.

4.2 Manual Machine Movement

How to move the machine manually using the quick lifter.

4.3 Lifting Gear Transport Precautions

Precautions and requirements when using lifting equipment for transport.

4.4 Moving Machine During Milling

Steps for maneuvering the machine during the milling process.

4.5 Dimensions and Weights

Technical specifications for machine dimensions and weight.

Chapter 5: Preparation and Starting

5.1 Pre-Startup Preparations

Detailed checklist of tasks to perform before initial machine startup.

Regular Inspections Importance

Stresses the importance of regular inspections to prevent breakdowns.

Careful Handling of Components

Guidelines for safely handling electrical connections, hoses, and controls.

5.1 Pre-Startup Preparations (Continued)

Electrical Connections Check

Inspect electrical connections for dirt and foreign bodies.

Electric Motors Inspection

Inspect electric motors for cleanliness and impurities.

Operator Safety Familiarization

Operators must familiarize themselves with safety instructions before operation.

Machine Placement and Manual Movement

Instructions for positioning the machine and moving it manually.

Ensure Correct Operational State

Verify the machine is in proper condition for operation, consulting an electrician if needed.

Dust Hose Connection

Connect the milling machine and industrial extractor using the dust hose.

Extractor Power Cable Connection

Connect the industrial extractor's power cable to the site terminal.

Dust Collector Check

Ensure the dust collector's collection container is empty.

5.2 Starting Procedure

Required Personal Protective Equipment

Mandates protective gear (goggles, ear protection, safety shoes) for all personnel near operating machine.

5.1 Pre-Startup Preparations: Detailed Steps

Gear Belt Installation and Tension

Correct installation and tensioning of the gear belt is crucial.

Gasoline Engine Preparation Steps

Instructions for filling oil for gasoline engines before startup.

1. Switch on Industrial Extractor

2. Starting the Surfacer;Miller

Check Hydraulic Oil Level

Verify the hydraulic oil reservoir is filled to the marking.

Check Emergency Off and Safety Switches

Ensure emergency stop and safety switches are not activated.

Check Motor Rotation Direction

Verify the correct direction of rotation for the drive motor.

Set Depth Adjustment Back

Rotate the depth adjustment wheel fully back before starting.

Press Green Start Button

Activate the machine by pressing the green start button.

5.1 Pre-Startup Preparations: Detailed Steps (Continued)

Lower Milling Drum Slowly

Slowly lower the milling drum using the quick-lift handle.

Set Milling Depth Adjustment

Adjust milling depth based on surface requirements for optimal profile.

Important Safety Instructions

Dust Hazard and Protection Mandate

Warns about hazardous dust and mandates industrial vacuum and masks.

Effects of Excessive Milling Depth

Explains the negative impact of too deep milling on machine performance.

Effortless Surface Work Technique

Describes how to work the surface easily by pushing the machine.

Chapter 6: Operations

6.1 Machine Operation Guidelines

General guidelines for operating the SM-320 surfacer.

Milling Path and Hose;Cable Handling

Recommended milling technique and handling of dust hose and power cable.

Recommended Milling Direction

Illustrates the recommended direction for milling relative to the dust extractor.

Vehicle Clearance for Cables

Warning to prevent vehicles from driving over electrical cables and dust hoses.

Importance of Feed Rate Selection

Explains the significance of feed rate for achieving good milling results.

6.2 Feed Rate Information

6.3 Recommended Milling Directions

6.1 Machine Operation Guidelines (Continued)

Machine and Hose Placement Instructions

Instructions for positioning the machine and unrolling the dust hose.

Working Away from Extractor Method

How to work with the hose unrolled in the opposite direction of the extractor.

Step-by-Step Area Progression

Advancing into the work area step-by-step, considering hose length.

Final Section Milling Technique

How to finish the work area by milling the spot where the extractor was located.

Repeat Milling for Uneven Surfaces

Recommendation to repeat milling for very uneven surfaces.

6.4 Switching Off the Machine

Lift Milling Drum Procedure

Lift the milling drum from the surface using the quick-lift handle.

Press Emergency Off Switch Action

Activate the emergency stop button to halt the machine immediately.

Turn Off Industrial Extractor Action

Switch off the main switch of the industrial extractor.

Long-Term Shutdown Procedure

Steps for long-term shutdown, including unplugging and covering the machine.

Ensure All Rotating Parts Have Stopped

Confirm all rotating parts have stopped before inspection or maintenance.

Power Disconnection Instruction

Instruction to disconnect the machine from power by pulling the plug.

6.5 Fault Handling Procedures

Set Machine to Emergency Off Position

First step in troubleshooting is to put the machine in the emergency off position.

6.6 Safety Switching Information

Warning Notices and Precautions

Safety Precautions for Repairs

Safety measures required before performing any repair work on the machine.

Gasoline Engine Starting Prevention

How to prevent accidental starting of gasoline engines during service.

6.7 Restarting After Breakdowns

6.8 Standstill Measures

Prepare for Longer Standstills

Steps to take before putting the machine into long-term storage.

Switch Machine Off for Standstill

Instruction to switch off the machine as the first step for long-term standstill.

Protect Electric Motors During Standstill

How to protect electric motors from environmental factors during storage.

Gasoline Engine Manufacturer Instructions

Refers to manufacturer's instructions for gasoline engine models.

Clean and Cover Machine for Standstill

Instructions for cleaning and covering the machine for storage.

Chapter 7: Maintenance Guidelines

7.1 Important Information & Precautions

General information and safety precautions regarding maintenance procedures.

Safety Securing Before Repair

Crucial safety step: secure the machine against accidental startup before repairs.

Maintenance Impact on Costs and Downtime

Explains how proper maintenance reduces repair costs and downtime.

Maintenance for Safety and Lifespan Link

Links machine safety and lifespan to proper maintenance practices.

Maintenance Schedules Table Reference

Refers to a table containing time-based and control maintenance guidelines.

Daily Operating Basis for Times

Specifies that time indications are based on daily machine use.

Variable Inspection Needs Acknowledged

Acknowledges that inspection frequency varies with operating conditions.

Specialist Assistance Availability

Offers assistance from specialists for further advice.

7.2 Maintenance and Inspection List

12 Hours Post-Repair Tasks

Tasks to perform 12 hours after completing repair work.

Daily and Pre-Operation Checks

Routine checks to be performed daily before starting machine operations.

Check Tools and Housing Wear

Inspect working tools and housing for signs of wear.

Check Gear Belt Tension

Verify and adjust the tension of the gear belt if necessary.

Gasoline Engine Maintenance Notes Reference

Refers to manufacturer's notes for gasoline engine models.

Yearly Overhaul and Cleaning

Comprehensive overhaul and cleaning of the entire machine annually.

7.3 Repair Procedures

Repair Recommendations

Maintenance Personnel Familiarization Opportunity

Opportunity for maintenance staff to gain intensive training.

Self-Replacement of Parts Guidelines

Guidelines for replacing parts yourself, following specific instructions.

Spare Parts Stocking Importance

Importance of stocking readily available spare parts to avoid production losses.

Replacement of Screws Standard

Ensures removed screws are replaced with identical quality parts.

Pre-Repair Safety Securing Mandate

Crucial safety step to secure the machine before starting any repair work.

7.4 Replacing Working Tools

Pre-Repair Safety Securing Mandate (Continued)

Dismantling Side Panel Steps

Steps to remove the side panel for access to internal components.

Removing Working Tools Method

How to detach and remove the working tools from the drive shaft.

Incorrect Tool Arrangement Effects

Consequences of improper tool arrangement, such as increased wear and reduced performance.

Installation Procedures

Clean Drive Shaft Procedure

Ensure the drive shaft is clean before installing tools.

Install Working Tools Method

Slide the working tools onto the drive shaft until they stop.

Mount Side Panel Correctly

Ensure correct fitting of the bearing unit when mounting the side panel.

Never Operate Without Side Panel Warning

Strict warning against operating the machine without the side panel or if improperly fitted.

7.5 Gear Belt Maintenance

Pre-Repair Safety Securing Mandate

Crucial safety step to secure the machine before starting any repair work.

Gear Belt Removal Steps

Remove Belt Guard Screws

Remove screws securing the gear belt guard.

Loosen and Remove Belt Procedure

Slacken the belt tension if necessary and remove the belt.

Gear Belt Installation Procedures

Place and Tension Belt Correctly

Install the gear belt onto the pulley and tension it correctly.

Ensure Belt Parallelism and Stress

Verify belt parallelism and correct initial stress for proper function.

7.9 Motor Information

Motor Design and Lifespan Overview

The motor is designed for long service life with indicators of potential issues.

Motor Fault Troubleshooting Guidance

Guidance for addressing motor malfunctions and contacting customer service.

Chapter 8: Electrical Engineering

Electrical Work by Qualified Personnel

Ensures electrical work is performed only by qualified electricians.

Ordering Electrical Parts Instructions

Instructions on how to order electrical components using circuit diagrams or customer service.

8.1 Circuit Diagrams

Provides electrical circuit diagrams for the machine's motor.

8.1 Hydraulic System Diagram

Chapter 9: Fault Diagnosis

Fault Diagnosis Guide

Troubleshooting table for diagnosing common issues like vibration, noise, and performance loss.

Pre-Startup Safety Check for Diagnosis

Ensures machine safety before starting diagnosis or operation.

Fault: Excessive Vibration Cause;Remedy

Identifies excessive vibration as a fault and its potential causes and remedies.

Fault: Unusual Noise Cause;Remedy

Addresses unusual noises, suggesting checks for bearings or gear belts.

Fault: Reduced Milling Performance Cause;Remedy

Diagnoses reduced milling performance, checking tools and motor.

9.1 Fault Diagnosis Milling Machine;Surfacer (Continued)

Fault: Controller Not Switching On Diagnosis

Troubleshooting steps for when the controller fails to power on.

Fault: Motor Does Not Start Diagnosis

Diagnoses for when the motor fails to start, checking fuses and switches.

Chapter 10: Spare Parts Information

10.1 Spare Parts List

Comprehensive list of part numbers, descriptions, and quantities for machine components.

10.2 Disposal Information

Information regarding the proper disposal and recycling of the machine according to regulations.

10.3 Recycling Guidelines

Recycling instructions for the machine in compliance with WEEE directives.

Warranty Certificate Form

Warranty Other Details Section

Section for adding specific information or notes related to the warranty.

Important Warranty Instructions

Crucial instructions for the dealer and customer regarding warranty claims.

EC Declaration of Conformity

Product Identification Details

Identifies the specific machine model and its technical specifications.

Applicable Directives and Standards List

Lists the EU directives and standards the machine complies with.

Issuer Information Details

Details of the person issuing the declaration of conformity.

Guarantee Information Overview

Guarantee Conditions Explained

Conditions under which the guarantee is valid or invalidated.

Exclusions from Guarantee

Lists specific circumstances that will void the guarantee claim.

Excluded Further Obligations Details

Excludes additional costs like transport, liability, and lost earnings from the guarantee.

Manufacturers Guarantee for Parts

States that manufacturer's guarantee applies to motors, pumps, and other parts.

Airtec ROTO-MASTER SM-320-EL Specifications

General IconGeneral
BrandAirtec
ModelROTO-MASTER SM-320-EL
CategoryPlaner
LanguageEnglish