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Aiwa AIWA-09CHSRINV/TP11 User Manual

Aiwa AIWA-09CHSRINV/TP11
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Air Conditioner Service Manual
1
Inverter air conditioner
Service Manual
Models
AIWA-09CHSRINV/TP11
AIWA-12CHSRINV/TP11
AIWA-18CHSRINV/TP11
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Aiwa AIWA-09CHSRINV/TP11 Specifications

General IconGeneral
Star Rating3 Star
InverterYes
Power Supply230 V, 50 Hz
RefrigerantR32
Noise Level (Indoor)38 dB

Summary

Part I Technical Information

Important Notice

Safety and operational guidelines for service manual users, highlighting potential risks.

Specifications

Relation Curve of Capacity-Temperature

Graphs showing cooling/heating capacity variations with temperature for different models.

Relation Curve of Pressure-Temperature

Tables detailing pressure-temperature relationships for cooling and heating modes.

Relation Curve of Noise-Compressure Operation Frequency

Graphs illustrating noise levels in relation to operation frequency for indoor and outdoor units.

Product Dimensions

Refrigeration Cycle Diagram

Electric Diagram

Wiring Diagram

Wiring diagrams for indoor and outdoor units, showing component connections.

PCB Layout - Indoor Unit

PCB Layout - Indoor Unit 18K

PCB Layout - Outdoor Unit

Electronic Controller Introduction

Remote Controller Symbols and Functions

Explanation of symbols and functions displayed on the remote control unit.

Remote Controller Button Functions

Detailed description of each button's function on the remote control for operating the air conditioner.

Electronic Controller Definitions

Definitions of various temperature sensors and unit designations used in the controller system.

Auto Mode Operation

Description of auto mode operation, temperature settings, and mode selection logic.

Cooling Mode Operation

Details on temperature control, compressor operation, and ODU fan motor control in cooling mode.

Cooling Mode Operation (Continued)

Dry Mode Operation

Specifications and operation parameters for the dry mode, including invalid features.

Heating Mode Operation

Details on temperature control and compressor operation logic for heating mode.

Heating Mode Operation (Continued)

Fan Mode Operation

Description of fan mode operation, including temperature settings and fan speed control.

Timer Function

Sleeping Mode Operation

Explanation of the sleeping mode operation, display behavior, and duration limits.

Emergency Switch Function

Details on using the emergency switch for mode selection and testing purposes.

Auto-Restart Function

How the auto-restart function preserves operation data after power interruption.

Protection Functions

Overload Protection

Details on overload protection mechanisms for cooling, dry, and heating modes.

IPM Overheating Protection

Protection against IPM module overheating, involving frequency reduction or unit shutdown.

Complementary Functions

Details on additional functions like ECO, TURBO, and communication control.

Overload Protection (Continued)

Compressor Discharge Temperature Protection

Protection against compressor overheating, including frequency limiting and shutdown.

Current Protection

Mechanisms for overcurrent protection, including frequency limiting and unit shutdown.

WIFI Operation Manual

WIFI Control Logic

Diagram illustrating the system architecture for Wi-Fi control of the air conditioner.

WIFI Download and Installation

Instructions for downloading and installing the control application for the air conditioner.

PART II Installation and Maintenance

Notes for Installation and Maintenance

Important guidelines and considerations before starting installation or maintenance.

Safety Precautions

Crucial safety precautions to be followed during installation and maintenance procedures.

Electrical Safety Precautions

Installation Safety Precautions

Safety measures for installation, including transportation, fixing bolts, and working at height.

Safety Precautions for Installing and Relocating

Refrigerant Handling Warnings

Safety warnings related to refrigerant handling, charging, and recovery during installation/moving.

Refrigerant Installation Introduction

Introduction to Refrigerants R32 & R290

Overview of R32 and R290 refrigerants, their properties, and environmental friendliness.

R32/R290 Installation Area Requirements

Requirements for minimum room area based on refrigerant charge amount and flammability limits.

Maintenance Procedures

Inspections Before Maintenance

Checks required for the maintenance environment and equipment before starting work.

Maintenance Environment Inspection

Checks for leaks, room ventilation, fire hazards, and electronic devices during maintenance.

Maintenance Equipment Inspection

Ensuring maintenance equipment is suitable and calibrated for refrigerant leak detection.

Air Conditioner Inspection

Leak Inspection Before Maintenance

Procedure for checking refrigerant leaks using a detector or concentration detector.

Safety Principles During Maintenance

Safety principles during maintenance, including ventilation, fire prohibition, and static electricity.

Maintenance Station Site Requirements

Requirements for a safe and well-equipped maintenance station, including ventilation and safety devices.

Refrigerant Filling Requirements

Welding and Electrical Maintenance

Procedures for welding and maintaining electrical components during service.

Trial Operation Warning

Warning about trial operation checks for leakage and ground connection reliability.

Emergency Accident Handling

Establishing emergency handling plans and precautionary measures for accidents.

Combustible Refrigerant Leak Handling

Installation Procedures

Installation Dimension Diagram

Diagrams showing clearance requirements for indoor and outdoor unit installation.

Indoor Unit Electrical Connections

Drilling Wall Hole for Piping

Procedure for drilling wall holes for piping and installing a flexible flange.

Connecting the Pipes

Indoor Unit Pipe Connections

Procedure for connecting the indoor unit tubing, including flange nut and tightening.

Indoor Unit Condensate Drainage

Importance and procedure for proper drainage installation to prevent siphons and ensure flow.

Outdoor Unit Condensate Drainage

Outdoor Unit Electrical Connections

Steps for making electrical connections to the outdoor unit, including terminal boards and earth connection.

Outdoor Unit (ODU) Installation

Connecting Outdoor Unit Pipes

Steps for screwing flare nuts to outdoor unit couplings, emphasizing proper torque.

Vacuum and Gas Leakage Test

Using a Vacuum Pump

Procedure for using a vacuum pump to remove air and humidity from the refrigerant circuit.

Leakage Detection Methods

Methods for detecting refrigerant leaks using a detector or soap water.

Maintenance

Failure Codes

List of error codes, their reasons, and remarks for troubleshooting various unit failures.

Failure Codes (Continued)

Troubleshooting

E0 - IDU & ODU Communication Failure

Flowchart for diagnosing and resolving IDU & ODU communication failure (E0).

E1, E2 - IDU Sensor Failures

E6 - IDU Ventilation Failure

E3, E7, E8 - ODU Sensor Failures

E9 - ODU IPM / Compressor Driving Fault

EF - ODU DC Fan Motor Failure

EU - ODU Voltage Test Sensor Failure

P0 - IPM Protection

P1 - Over / Under Voltage Protection

P2 - Over Current Protection

P4 - ODU Discharge Temperature Overheating Protection

P5 - Sub-cooling Protection

P6 - Overheating Protection on Cooling Mode

P7 - Overheating Protection on Heating Mode

P8 - Outdoor Overtemperature/Under-temperature Protection

F4 - Cooling System Gas Flow Abnormal Protection

F6 - Compressor Lack of Phase / Anti-Phase Protection

F7 - Module Temperature Protection

F8 - 4-Way Valve Reversing Abnormal

Fy - Gas Leakage Protection

Exploded View and Parts List

Indoor Unit AIWA-09CHSRINVTP11

Exploded view diagram and parts list for the AIWA-09CHSRINVTP11 indoor unit.

Outdoor Unit AIWA-09CHSRINVTP11

Indoor Unit AIWA-12CHSRINVTP11

Outdoor Unit AIWA-12CHSRINVTP11

Indoor Unit AIWA-18CHSRINVTP11

Outdoor Unit AIWA-18CHSRINVTP11

Disassembly Procedures

IDU Disassembly - Before Disassembly

Shows the original status of the indoor unit before starting disassembly.

IDU Disassembly - Front Panel, Display, WIFI Module

Steps to remove the front panel, display box, and Wi-Fi module from the indoor unit.

IDU Disassembly - Remove Louver

Procedure for unlocking and removing the louver from the indoor unit.

IDU Disassembly - Electric Control Box Cover

IDU Disassembly - Remove Filter

Instructions for removing the air filter from the indoor unit.

IDU Disassembly - Middle Frame

Steps for disassembling the middle frame of the indoor unit by removing screws and clasps.

IDU Disassembly - Electric Control Box

IDU Disassembly - Pipe Cover

Steps to remove the pipe cover from the base frame of the indoor unit.

IDU Disassembly - Evaporator

IDU Disassembly - Motor Cover

Steps to remove the motor cover from the base frame of the indoor unit.

IDU Disassembly - Fan Motor and Blade

Procedure for disassembling the fan motor and fan blade from the indoor unit.

ODU Disassembly

ODU Disassembly - PCB, Valve, Top Cover

Steps to remove the PCB cover, valve cover, and top cover from the outdoor unit.

ODU Disassembly - Fan Guard and Front Panel

ODU Disassembly - Left and Right Plates

Steps to remove the left and right plates from the outdoor unit assembly.

ODU Disassembly - Axis Fan Blade

ODU Disassembly - Electric Box

Steps to remove the electric control box from the outdoor unit.

ODU Disassembly - Noise Cotton

Procedure for removing the noise cotton from the outdoor unit.

ODU Disassembly - Separate Plate

ODU Disassembly - 2 and 3-Way Valve

Procedure for removing the 2-way and 3-way valves, with welding precautions.

ODU Disassembly - 4-Way Valve Assembly

Steps for removing the 4-way valve assembly, ensuring no damage to compressor.

ODU Disassembly - Compressor

ODU Disassembly - Fan Motor and Supporter

Steps to remove the fan motor and supporter, noting wiring precautions.

APPENDIX

Appendix 1 Celsius-Fahrenheit Temperature Comparison

Table comparing Celsius and Fahrenheit temperature readings.

Appendix 2 Pipe Length and Gas Charging

Appendix 3 Pipes Flaring

Appendix 4 Thermistor Temperature Characteristics

Indoor/Outdoor Sensor Characteristics

Tables showing resistance and voltage characteristics for indoor and outdoor sensors.

Outdoor Unit Sensor Characteristics

Detailed temperature-resistance characteristics for outdoor unit sensors.

Outdoor Unit Discharge Pipe Sensor

Information on the outdoor unit discharge pipe sensor and measurement procedures.

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