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Alfa Laval PureBallast 3.0 Flow 1000 User Manual

Alfa Laval PureBallast 3.0 Flow 1000
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System Manual - PureBallast 3.0 Flow 1000 PB-00479
PureBallast Ballast Water Treatment System
PureBallast Ballast Water Treatment System
System Manual
English

Table of Contents

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Alfa Laval PureBallast 3.0 Flow 1000 Specifications

General IconGeneral
TypeBallast Water Treatment System
Flow Rate1000 m³/h
Treatment MethodFiltration + UV
UV IntensityHigh
Ballast Water Treatment StandardIMO D-2, USCG
System TypeModular
Power Supply380-480 V, 50/60 Hz
ComplianceIMO and USCG
Treatment TechnologyUV
WeightVaries based on configuration
Dimensions (L x W x H)Varies based on configuration

Summary

Safety Information

General Safety Information

Provides essential safety guidelines for operating, installing, and maintaining the PureBallast system.

Specific Safety Information

Details safety precautions for maintenance, reactor modules, flow meters, valves, CIP, and ancillary components.

Process Overview

Ballasting

Details the process of pumping ballast water through the filter and AOT reactor for treatment.

Deballasting

Explains the process of discharging ballast water, bypassing the filter, and treating water for effectiveness.

System Components Description

AOT Reactor

Introduces the AOT reactor and its working principle, including UV light inactivation and radical generation for treatment.

Lamp Drive Cabinet (LDC)

Explains the function and components of the LDC, which provides power to the AOT reactor's UV lamps.

Filter

Describes the filter's working principle and components, highlighting its self-rinsing backflush operation for efficient filtration.

CIP (Cleaning-in-place) Module

Details the CIP process for cleaning the AOT reactor and quartz sleeves, including the circulation of biodegradable solution.

Control Cabinet and Control System

Explains the function of the control cabinet as a central point for system monitoring, operation, and communication.

Operating Instructions

Perform Ballast

Offers detailed instructions for starting and performing a ballast process, including valve operations and pump control.

Perform Deballast

Guides the user through the steps for performing a deballast operation, including valve and pump control.

Attend to Alarms

Instructs on how to respond to alarms and warnings, including identifying their status and taking corrective actions.

Shut Down and Deactivate System

Provides procedures for safely stopping ongoing operations and deactivating the system, including using emergency stop buttons.

Alarms and Faultfinding

List of Alarms and Warnings

Lists all alarms and warnings related to the control system, lamp power supply, flow meter, and I/O modules.

Lamp Power Supply (LPS)

Explains alarms triggered by and displayed on the LPS, including LED indications and possible causes.

Flow Meter

Details alarms triggered by the flow transmitter, including fault-finding instructions and error lists.

Installation Guidelines

Service Manual

Maintenance Schedule

Outlines a maintenance schedule sorted by component, referring to instructions for calibration and inspection.

AOT Reactor

Provides instructions for servicing the AOT reactor, including safety information, lamp replacement, and internal inspections.

Filter

Offers instructions for servicing the filter, including removing/mounting filter elements, replacing filter candles, and cleaning.

CIP Module

Details instructions for servicing the CIP module, focusing on changing and refilling CIP liquid and repairing the CIP pump.