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All-Star Products RP-40 Series User Manual

All-Star Products RP-40 Series
26 pages
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ALL-STARROCKINGPISTON
COMPRESSORANDVACUUMPUMP
OPERATING
SERVICE
MAINTENANCE
MANUAL
ISO
9001
RoHS
Compliant
CE
Registered by one or more of these standards agency
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All-Star Products RP-40 Series Specifications

General IconGeneral
ModelRP-40 Series
Horsepower0.5 HP
Maximum Flow Rate40 GPM
Power SourceElectric
MaterialCast Iron
Weight28 lbs
Discharge Size1.5 inches
Voltage115V
Outlet Size1.5 inches

Summary

Safety Rules and Information

Hazard Symbols Definitions

Defines DANGER, WARNING, and CAUTION symbols and their associated risks.

Commissioning and Installation

Installation and Environmental Requirements

Covers ventilation, ambient temperature limits, and unit placement.

Electrical Connection

Power Supply and Motor Protection

Details on connecting the power supply, motor starter, and thermal protection.

Maintenance Procedures

General Maintenance and Cleaning

Routine cleaning and annual maintenance tasks for the pump.

Scheduled Maintenance Intervals

Outlines 10,000-hour maintenance, parts replacement, and required tools.

Servicing Major Assemblies

Flapper Valve Maintenance

Flapper Valve Installation

Connecting Rod and Eccentric Service

Rebuilding Connecting Rod Assemblies

Piston Cup and Sleeve Replacement

Procedure for replacing piston cups and sleeves, including retainer screw tightening.

Connecting Rod Assembly to Pump

Shaft Alignment and Eccentric Installation

Pump Assembly - Valve Plates and O-rings

Valve Plate and O-ring Installation

Guidance on assembling valve plates with O-rings, avoiding lubricants.

Pump Housing Assembly

Head Gasket O-ring Installation

Final Pump Assembly and Pre-Start Checks

Troubleshooting Guide

Motor and Electrical Troubleshooting

Diagnosing and resolving issues related to motor operation and electrical faults.

Performance and Noise Issues

Addressing problems with low pressure/flow and excessive noise from the unit.