x Copyright © 2004 General Motors Corp.
1000 AND 2000 PRODUCT FAMILIES SERVICE MANUAL
Paragraph PageParagraph Page
5–10. ROTATING CLUTCH MODULE
a. Disassembly of Rotating Clutch
Module. . . . . . . . . . . . . . . . . . . . . . . . . . 5–40
b. Turbine Shaft Inspection . . . . . . . . . . . . 5–47
c. Turbine Shaft Bushing Replacement . . 5–48
d. Rotating Clutch Housing Inspection . . . 5–49
e. Rotating Clutch Housing Bushing
Replacement . . . . . . . . . . . . . . . . . . . . . 5–50
f. Rotating Clutch Housing Tone Wheel
Replacement . . . . . . . . . . . . . . . . . . . . . 5–51
g. C1 Clutch Friction Plate Inspection . . . 5–53
h. C1 Clutch Reaction Plate Inspection . . 5–54
i. C1 Clutch Backplate Inspection . . . . . . 5–55
j. C2 Clutch Friction Plate Inspection . . . 5–56
k. C2 Clutch Reaction Plate Inspection . . 5–57
l. C1 Piston Housing Inspection. . . . . . . . 5–57
m. Rotating Clutch Thrust Washer
Inspection . . . . . . . . . . . . . . . . . . . . . . . 5–58
n. Assembly of Rotating Clutch Module . 5–58
5–11. MAIN HOUSING ASSEMBLY
a. Disassembly of Selector Shaft
and Detent Lever . . . . . . . . . . . . . . . . . . 5–68
b. Assembly of Selector Shaft and
Detent Lever . . . . . . . . . . . . . . . . . . . . . 5–71
c. Nameplate Replacement . . . . . . . . . . . . 5–73
d. Main Housing Dowel Pin
Replacement . . . . . . . . . . . . . . . . . . . . . 5–74
e. Replacement of Fill Tube Plug . . . . . . . 5–74
f. Replacement of Vent Assembly . . . . . . 5–75
5–12. RING GEAR AND CLUTCH COMPONENT
INSPECTIONS
a. C3 Clutch Component Inspection . . . . 5–75
b. C3 Clutch Backplate Assembly
Thrust Plate Replacement . . . . . . . . . . . 5–79
c. C4 Clutch Component Inspection. . . . . 5–80
d. C5 Clutch Component Inspection . . . . . 5–83
e. P1 Ring Gear Inspection . . . . . . . . . . . . 5–85
5–13. MAIN SHAFT INSPECTION . . . . . . . . . . 5–85
5–14. P1 PLANETARY MODULE
a. P1 Planetary Module Disassembly . . . . 5–86
b. P1 Planetary Carrier Assembly
Inspection . . . . . . . . . . . . . . . . . . . . . . . 5–86
c. P2 Planetary Ring Gear Inspection . . . . 5–87
d. P1 Planetary Carrier Bushing
Replacement . . . . . . . . . . . . . . . . . . . . . 5–87
e. P1 Planetary Carrier Thrust Washer
Inspection . . . . . . . . . . . . . . . . . . . . . . . 5–88
f. P1 Planetary Module Assembly . . . . . . 5–88
5–15. P2 PLANETARY MODULE
a. P2 Planetary Module Disassembly . . . 5–89
b. P2 Planetary Carrier Assembly
Inspection . . . . . . . . . . . . . . . . . . . . . . . 5–89
c. P3 Planetary Ring Gear Inspection . . . . 5–90
d. P2 Planetary Carrier Bushing
Replacement . . . . . . . . . . . . . . . . . . . . . 5–90
e. P2 Planetary Module Assembly . . . . . . 5–91
5–16. P3 PLANETARY CARRIER ASSEMBLY
a. P3 Planetary Carrier Assembly
Inspection . . . . . . . . . . . . . . . . . . . . . . . 5–91
b. P3 Planetary Carrier Bearing Race
Replacement . . . . . . . . . . . . . . . . . . . . . 5–92
5–17. REAR COVER ASSEMBLY
a. Disassembly. . . . . . . . . . . . . . . . . . . . . . 5–94
b. Rear Cover Retaining Ring
Replacement . . . . . . . . . . . . . . . . . . . . . 5–96
c. Output Shaft Bushing Inspection
(2WD Transmissions Only) . . . . . . . . . 5–96
d. Output Shaft Bushing Inspection
(4WD Transmissions Only) . . . . . . . . . 5–96
e. Output Shaft Bushing Replacement . . . 5–97
f. Assembly of Rear Cover . . . . . . . . . . . . 5–98
5–18. OUTPUT YOKE INSPECTION . . . . . . . . 5–99
5–19. CONTROL VALVE MODULE
a. Disassembly of Control
Valve Assembly . . . . . . . . . . . . . . . . . 5–100
b. Disassembly of Shift Valve Body. . . . 5–104
c. Disassembly of Modulated Main Valve
Body . . . . . . . . . . . . . . . . . . . . . . . . . . 5–107
d. A/B Solenoid Bracket Inspection . . . . 5–108
e. Assembly of Shift Valve Body . . . . . . 5–108
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