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Allison Transmission 4500 SP User Manual

Allison Transmission 4500 SP
162 pages
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OM8491EN
OPERATOR’S MANUAL
3000 and 4000 Series
Allison 5th and 6th Generation Controls

Table of Contents

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Allison Transmission 4500 SP Specifications

General IconGeneral
Number of Forward Gears6
Number of Reverse Gears1
Transmission Model4500 SP
DescriptionThe Allison Transmission 4500 SP is a fully automatic transmission designed for medium-duty trucks and buses.
Engine CompatibilityDiesel and alternative fuel engines
GVW (Gross Vehicle Weight)Up to 66, 000 lbs
PTO ProvisionAvailable
TypeFully automatic transmission
Input Voltage12/24 VDC
Communication ProtocolSAE J1939
Operating Temperature Range-40°F to 250°F (-40°C to 121°C)

Summary

Important Safety Information

Understanding Warnings, Cautions, and Notes

Defines warning, caution, and note symbols and their importance for safety.

Driving Tips

Starting the Engine Safely

Provides crucial safety warning for starting the engine with service brakes applied.

High Fluid Temperature Management

Defines overheating conditions and actions to take for high fluid temperatures.

Parking Brake Usage and Safety

Emphasizes proper parking brake use to prevent unexpected vehicle movement.

Selecting Range and Shift Schedules

Selecting the Transmission Range

Details how to select forward and reverse ranges using shift selectors.

Selector Display Flashing (Inhibits)

Explanation of inhibited shifts indicated by flashing range selections.

Dynamic Shift Sensing (DSS) (N/A for OFS Models)

Combines performance and economy schedules based on vehicle load.

Over-Temperature Shift Schedule (N/A for OFS)

Automatic limitation of transmission range during oil over-temperature.

Acceleration Rate Management (ARM) (N/A for OFS)

Manages engine torque to limit vehicle acceleration rate.

Allison Transmission FuelSense® 2.0 (N/A for OFS Models)

Details software and calibration packages for fuel economy features.

Using the Hydraulic Retarder

Retarder Capacity Reduction

Explains how retarder capacity is reduced due to high temperatures.

Retarder Capacity Reduction Based on Retarder Temperature

Details capacity reduction when retarder temperature exceeds limits.

Retarder Capacity Reduction Based on Sump Temperature

Explains capacity reduction when transmission sump temperature exceeds limits.

Care and Maintenance

Periodic Inspections of Transmission

Guidelines for inspecting transmission fluid, connections, and exterior.

Preventing Major Transmission Problems

Actions to take when encountering issues like shift quality or leaks.

Recommended Automatic Transmission Fluids

Lists approved fluids meeting Allison specifications TES 295®, TES 668TM, TES 389®.

Transmission Fluid Analysis

Using fluid analysis to optimize protection and change intervals.

Periodic Fluid Level Checks

Methods for checking transmission fluid levels to prevent mechanical failure.

Fluid Check Using Dipstick

Instructions for checking transmission fluid level with a dipstick.

Cold Check Procedure Using Dipstick

How to perform a cold fluid check to ensure adequate fluid for startup.

Hot Check Procedure Using Dipstick

How to perform a hot fluid check at normal operating temperature.

Fluid Level Checks Using Allison Shift Selectors

Using electronic methods via shift selectors for accurate fluid level checks.

Electronic Fluid Level Check Procedure

Step-by-step guide for electronically checking transmission fluid level.

Prognostics Features

Prognostics Features Overview

Maximizing fluid/filter use and clutch system wear monitoring.

Procedure to Turn Prognostics On and Off

Step-by-step guide to enable or disable prognostics features.

Setting Fluid Type for Prognostics

Programming the fluid type for accurate prognostics calculations.

Oil Life Monitor (OM)

Monitors fluid life and alerts when a fluid change is required.

Filter Life Monitor (FM)

Alerts when transmission fluid filters need replacement.

Transmission Health Monitor (TM)

Monitors clutch life status and alerts when maintenance is required.

Fluid and Filter Change Interval Recommendations

Guidelines for determining transmission fluid and filter change intervals.

Fluid and Filter Change Procedure

Steps for draining fluid and replacing filters.

Diagnostics

Diagnostics Overview

Introduction to diagnostic features and Diagnostic Trouble Codes (DTCs).

Diagnostic Trouble Code Response

How the system responds to active DTCs with diagnostic actions.

Check Trans Light Indicator

Meaning and actions related to the CHECK TRANS warning light.

Accessing Diagnostics Information via Shift Selector

How to use the shift selector to view diagnostic information.

Read/Clear DTCs with Keypad Push Button Selector

Procedure for reading and clearing DTCs with keypad selectors.

Clearing Diagnostic Trouble Codes (DTCs)

Procedure for clearing active and stored DTCs.

Read/Clear DTCs with Bump-Shift Lever Selector

Procedure for reading and clearing DTCs with bump-shift selectors.

Clearing DTCs (Bump-Shift Lever Selector)

Procedure for clearing DTCs using the bump-shift lever selector.

Shift Selectors Components and Functions

Trans Service Indicator (Wrench Icon)

Illuminates when a service condition related to clutch, fluid, or filter life occurs.

Customizing Controls and TCM Programming

External Wire Harnesses, Vehicle Interface Module, and Retarder Controls

Transmission Components

General Guidelines

Customer Service

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