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ALSTOR 8x8 User Manual

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INSTRUCTION MANUAL
For models 822 and 834
Translation of the original
instructionmanual in Swedish
English Edition 1:01
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ALSTOR 8x8 Specifications

General IconGeneral
BrandALSTOR
Model8x8
CategoryConstruction Equipment
LanguageEnglish

Summary

Introduction to this Instruction Manual

1.1 General Safety Precautions

1.2 Machine Labels

Safety and Exit Labels

Details emergency exit labels for cab, and warning/advice labels inside the cab.

Operational and Warning Labels

Covers crane charts, max load, machine plates, engine compartment warnings, and main switch.

1.3 Label Positions

Label Location Overview

Illustrates the positions of various safety, warning, and operational labels on the machine.

1.4 Safety Equipment

Required Protective Gear

Lists essential protective equipment for operating and working with the Alstor machine.

1.5 Function Markings

Control and Ignition Markings

Explains markings for ignition switch, parking brake, gear shift, throttle, and controls.

1.6 Crane and Outrigger Function Markings

Crane Valve Control Markings

Details function markings for various crane operating valve types (7-lever, 2-lever electric, 8-lever).

1.7 Controls and Functions - Model 822

822 Control Panel and Component Layout

Identifies and describes the location and function of controls and components for the Alstor 822.

1.8 Controls and Functions - Model 834

834 Control Panel and Component Layout

Identifies and describes the location and function of controls and components for the Alstor 834.

1.9 Control and Component Locations

Detailed Component Identification

Illustrates and identifies various controls, connectors, and panels like window handles, USB/AUX, and electric panels.

1.10 Instructions for Safe Use

Safety Areas and General Risks

Outlines safety zones, risks of high-tension lines, overturning, and general safe driving practices.

Emergency Procedures

Details actions for emergencies like overturning, contact with power lines, and fire extinguisher use.

1.11 Safety Checks and Daily Inspections

Pre-Operation Inspection Checklist

Comprehensive list of checks to perform daily before operating the machine for safety and maintenance.

2.1 Operations Before Starting

Pre-Operation Preparations

Instructions and safety precautions to follow before starting the machine.

2.2 Starting, Stopping, and Driving Instructions

Engine Starting Procedure

Step-by-step guide for starting the Alstor machine's engine, including cold weather considerations.

Gear Shifting Guidelines

Instructions on how to properly shift gears when the machine is stationary.

Machine Stopping and Parking

Procedures for safely stopping, parking, and performing emergency stops on the Alstor machine.

2.3 Off-Road Driving

Safe Off-Road Driving Techniques

Guidelines for safe off-road driving, including slope negotiation, terrain, and obstacle navigation.

Overturning and Waterway Operations

Procedures for handling machine overturning and safe operation in waterways.

2.4 Towing, Recovery, Transport, and Storage

Machine Handling and Storage Procedures

Instructions for towing, recovery, safe transport, and long-term storage of the Alstor machine.

2.5 Driving on Public Roads

Public Road Regulations

Information on regulations for driving off-road vehicles on public roads in Sweden.

2.6 Environmental Considerations

Eco-Friendly Operation

Guidance on minimizing environmental impact and using eco-friendly products.

2.7 Crane Operation

Crane Operation Manual Reference

Directs users to a separate manual for detailed crane operation and safety instructions.

3.1 Safety in Service and Maintenance

Maintenance Safety Precautions

Emphasizes safety during maintenance and repairs, including personal protective equipment and qualified personnel.

3.2 If Your Machine Has Overturned

Post-Overturn Procedures

Steps to take and checks required if the machine has overturned, distinguishing between rear and front section.

3.3 Long-Term Storage of the Machine

Machine Storage Guidelines

Recommendations for preparing and storing the machine for extended periods.

3.4 Battery

Battery Maintenance and Handling

Covers battery care, cleaning, replacement, and safety warnings during handling and charging.

3.5 Fuel Handling

Fuel Filling Procedures

Instructions for safely filling the fuel tank with the correct fuel type and precautions.

Fuel Draining Method

Method for draining fuel from the tank using a suction device.

3.6 Lubrication Chart and Procedures

Lubrication Schedule and Points

Details lubrication points, required lubricants, and intervals for machine maintenance.

3.7 Oils, Filters, and Fluids

Recommended Oils and Intervals

Lists recommended oils for different components, their volumes, and maintenance intervals.

Filter Replacement Guidelines

Information on engine oil filters, air filters, hydraulic oil filters, and fuel filters.

Engine Coolant Specifications

Details the type and capacity of engine coolant required for the machine.

Engine Oil and Gearbox Oil Procedures

Step-by-step instructions for replacing engine oil and gearbox oil, including component access.

Differential Oil Replacement

Procedures for draining and refilling differential oil for both front and rear sections.

Bogie Box Oil Replacement

Steps for draining and refilling oil in the bogie boxes, including wheel suspension.

Hydraulic Oil Replacement and Inspection

Steps for replacing hydraulic oil, including filter replacement and level checks.

Transfer Box Oil Procedures

Guide for draining and refilling the transfer box oil.

Air Filter Replacement

Steps for removing, replacing, or cleaning the air filter.

Hydraulic Oil Filter Replacement

Instructions for loosening, lubricating, and screwing in the new hydraulic oil filter.

Engine Coolant Filling

Procedure for filling the engine coolant expansion tank to the correct level.

Engine Oil Filter Replacement

Details on accessing the engine oil filter by moving the radiator and replacing the filter.

Fuel Filter Replacement

Instructions for accessing and replacing the fuel filter from underneath the machine.

3.8 Adjustment and Tightening

Post-Delivery Tightening Procedures

Instructions for retightening wheel nuts and crane base bolts after initial operating hours.

Hydraulic Pump Drive Belt Adjustment

Guidelines for checking and adjusting the tension of the hydraulic pump drive belt.

4.1 Technical Specifications

Engine, Transmission, and Brakes

Technical details on the engine, transmission type, and braking system of the Alstor 822/834.

Chassis, Hydraulic, and Electrical Systems

Specifications for chassis, steering, hydraulic system, and electrical components.

Cab Specifications

Details regarding the cab type and relevant standards.

4.2 Dimensions and Weight

Machine Size and Weight Data

Provides key dimensions, kerb weight, ground clearance, and load capacity for the Alstor 822 and 834.

5.1 EU Declaration of Conformity

Machinery Directive Compliance

Official declaration of conformity to EC Machinery Directive and harmonised standards.

4.3 Service Log

Maintenance and Service Record

A logbook template for recording operating hours, service performed, dates, and technicians.