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Amada Ensis 3015 AI User Manual

Amada Ensis 3015 AI
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Laser Cutting Machine Safety Guide
(For employers and employees)
Fourth A edition
April 2018
This safety guide is an English translation of Japanese safety guide based on
Japanese laws and regulations.
Please comply with your country's laws and regulations if you are outside of Japan.
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Amada Ensis 3015 AI Specifications

General IconGeneral
TypeFiber Laser Cutting Machine
Working Area3000 mm x 1500 mm
Max Cutting Speed170 m/min
Material Thickness (Mild Steel)25 mm
Material Thickness (Stainless Steel)20 mm
Control SystemAMNC 3i
Axis Travels X3070 mm
Axis Travels Y1550 mm
Axis Travels Z100 mm
Laser Power6 kW
Material Thickness (Aluminum)25 mm
Positioning Speed170 m/min

Summary

Responsibilities of Employer

Appointing Laser Safety Officer

Appoint a laser safety officer with sufficient knowledge and experience for hazard prevention.

Duties of Laser Safety Officer

Includes plan preparation, area control, device operation, equipment maintenance, and safety education.

Implementation of Safety and Health Education

Provide education on laser light nature, machine construction, operation, and emergency measures.

Appointing Laser Operators

Appoint trained operators, restrict control panel access, follow manuals, and handle repairs with experts.

Application for High-Frequency Utilization Equipment

Apply for permission to use oscillators as high-frequency utilization equipment under Radio Act.

Investigation of Hazardousness and Harmfulness

Assess risks of tasks and duties, take measures to prevent hazards, and contact AMADA for residual risk data.

Implementation of Safeguarding Measures

Take measures to prevent hazards from machines, materials, energy sources, and health disorders.

Principle of Laser Cutting

Mechanism of Laser Cutting (Oxygen Cutting)

Explains how laser and assist gas (oxygen) remove material through oxidation and kinetic energy.

Roles of Assist Gas

Assist gas generates heat, removes molten metal, prevents lens contamination, and cools the lens.

Types and Hazards of Lasers

Types of Lasers

Details Carbon dioxide (CO2), Fiber, He-Ne, and Semiconductor lasers used in cutting machines.

Hazards of Lasers to Human Body

Describes eye and skin damage from CO2, Fiber, He-Ne lasers, emphasizing protective measures.

Hazards of Laser Cutting Machines

Hazards of Toxic Gases to Human Body

Warns against cutting PVC, nylon, polyurethane due to toxic gases like HCl, HCN, and CO.

Fire Hazards

Covers fire risks from combustible materials, spatter, dust, and specific materials like acrylics and plywood.

Dust Explosion Hazards

Explains dust explosion risks from accumulated dust, especially from magnesium and alloys.

Thermite Reaction Hazards

Details thermite reaction risks from metal dusts (Al, Ti, Zn) mixed with oxides, and water reaction hazards.

Hazards of Machine's Moving Parts

Highlights the need for enclosures, fences, and light curtains to prevent injury from moving parts.

Accident Information Reporting

Contact Point for Reporting

Report accident information by telephone or to the sales office service center.

Information to Be Provided

Furnish accident details using the provided accident report form including customer and overview.