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Amada IS-800CR User Manual

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OPERATOR MANUAL 990-391
Revision B March 2015
OPERATORS MANUAL
FOR THE
IS-800CR/1400CR BASIC
INVERTER POWER SUPPLY
Model IS-1400CR-Ax-xx Model IS-800CR-Ax-xx
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Amada IS-800CR Specifications

General IconGeneral
BrandAmada
ModelIS-800CR
CategoryPower Supply
LanguageEnglish

Summary

Revision Record

CONTACT US

About This Equipment

Information about the purchased power supply and its features.

About This Manual

Details on the manual's content and purpose.

SAFETY PRECAUTIONS

General Safety

General safety guidelines and warnings for equipment operation.

Operational Safety

Safety measures specific to operating the welding equipment.

Maintenance Safety

Safety procedures for performing maintenance on the power supply.

CHAPTER 1 SYSTEM DESCRIPTION

Section I: Features

Overview of the IS-800CR/1400CR inverter power supply's key capabilities.

Section II: System Components

Details on the parts and connectors of the power supply unit.

Front Panel Components

Description of controls and indicators on the front of the unit.

Connectors and Interfaces

Details on connection ports like PROGRAM UNIT, RS485/RS232C, Transformer Sensing.

Internal and Rear Panel Components

Identification of internal components and rear panel connections.

Terminal Blocks and Signal Connections

Description of terminal blocks for power input/output and external signal connections.

Cooling Water and Indicator Lamp

Details on cooling water connections and the charge indicator lamp.

CHAPTER 2 INSTALLATION AND SETUP

Section I: Planning

Guidance on environmental and space requirements for installation.

Section II: Installation

Procedures for unpacking and physically mounting the power supply unit.

Electrical Connections

Instructions for connecting the input power to the unit.

Cooling Water

Information and procedures related to the unit's cooling system.

CHAPTER 3 USING PROGRAMMING FUNCTIONS

Introduction

Overview of programming functions and data storage.

MENU Screen

Main menu interface for accessing various functions and settings.

POWER SUPPLY STATE Screen

Screen for viewing and setting power supply operational status.

SCHEDULE Screen

Interface for setting and managing welding schedules.

MONITOR Screen

Screen for monitoring operational conditions during welding.

MENU SET Screen

Screen for setting conditions to determine good or bad welds.

NG SIGNAL SELECT Screen

Configuration for outputting error or caution signals.

OUTPUT SELECT Screen

Setting output signals for external connections.

COPY SETUP DATA Screen

Function to copy and transfer setup data between units.

MODE SELECT Screen

Screen for selecting various operational modes and settings.

MONITOR MODE Screen

Screen for configuring monitor display options and data.

STEPPER COUNT Screen

Screen for managing step-up/step-down current adjustments.

PRECHECK Screen

Screen for setting weld time and pulse width for precheck welding.

I/O CHECK Screen

Screen for checking the status of external I/O signals.

RESET TO DEFAULT Screen

Function to restore the power supply to factory default settings.

PROGRAM PROTECT MODE Screen

Mode to protect programmed settings from unauthorized changes.

CHAPTER 4 OPERATING INSTRUCTIONS

Section I: Introduction

Introduction to operating procedures and safety guidelines.

Section II: Operation

Step-by-step instructions for starting and performing welding operations.

Check the Valve Sequence

Procedure to verify the correct operation of the valve sequence.

Section III: Shutdown

Procedures for safely shutting down the power supply and operation.

CHAPTER 5 MAINTENANCE

Section I: Troubleshooting

Guide to identify and resolve common error messages and issues.

Before You Start

Safety precautions and initial steps before performing maintenance.

Fuse Failure and Replacement

Information on identifying and replacing fuses in the power supply.

Maintenance Procedures

Detailed steps for routine maintenance tasks.

Power Module Replacement

Instructions for removing, servicing, and replacing the power module.

Repair Service, Storage, Shipment

Guidance on contacting service and preparing for storage or shipment.

APPENDIX A TECHNICAL SPECIFICATIONS

Specifications

Technical data and specifications for the IS-800CR and IS-1400CR models.

APPENDIX B ELECTRICAL AND DATA CONNECTIONS

Section I. Data Connectors

Pinouts and descriptions for RS-232 and RS-485 data connectors.

Transformer Sensing Connector

Description of the transformer sensing connector pin assignments.

I/O Terminal Block

Detailed pin assignments for the I/O terminal block.

APPENDIX C SYSTEM TIMING

Input and Output Timing Signals

Illustrations of timing signals for various power supply functions.

Start Signal Input

Timing diagrams for different start signal input modes.

APPENDIX D WIRE GAUGE SELECTION AND CIRCUIT BREAKER SETTING

Sizing Power Input Lines and Transformer Input Lines

Criteria and guidance for selecting appropriate wire gauges.

Circuit Breaker Settings

Instructions for configuring circuit breaker adjustments and settings.

APPENDIX E OPTIONS

Overview

Summary of optional features available for the power supply.

Isolation Contactors

Details on the function and operation of optional isolation contactors.

APPENDIX F COMMUNICATIONS

Section I. Description

Overview of communication capabilities and remote programming.

Section II. External Communication Function

Configuration and data transmission details for external communication.

Data Transmission

Parameters for setting up PC communication via RS-232C or RS-485.

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