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AMERICAN BATTERY ABC11B-120-10 User Manual

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MANUAL NUMBER: 64073
REV: 2
DATE: October 3, 2006
INSTALLATION, OPERATION & MAINTENANCE
SERIES ABC11B-120-XX
BATTERY CHARGERS
AMERICAN BATTERY CHARGING, INC.
P.O. BOX 17040
28 MAPLE AVENUE
SMITHFIELD, RHODE ISLAND 02917
TELEPHONE 401-231-5227
TELEFAX 401-231-6155
E-mail: Service@abc-chargers.com
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AMERICAN BATTERY ABC11B-120-10 Specifications

General IconGeneral
BrandAMERICAN BATTERY
ModelABC11B-120-10
CategoryBattery Charger
LanguageEnglish

Summary

General Description

Description

Describes the American Battery Charging rectifiers designed to supply a constant voltage output for any load within their ratings.

Specifications

Details the technical specifications including AC input voltage, current ratings, and external protection requirements.

Input Specifications

Specifies AC input voltage ranges, tap settings, and recommended external AC line protection.

Output Specifications

Details output voltage suitability, voltage stability, and current overload capacity.

Controls Overview

Identifies the 'Float - High Rate' Manual Switch located on the front panel.

Meters and Indicators

Lists the Ammeter, Voltmeter, 'AC ON' LED, and 'High-Rate' LED indicators.

Operating Environment

Defines operating temperature, humidity, and altitude limits for the charger.

Protection Features

Outlines protection features including circuit breakers, surge suppressors, and soft start.

Wiring Standards

Specifies wiring insulation standards and NEC ratings.

Installation

Location and Cabinets

Guidance on selecting a suitable location and instructions for installing wall-mounted units.

Cable Routing

Details cable entry options and conduit connections for the charger.

Ventilation Requirements

Specifies required clearance for adequate convection cooling.

Connecting Battery and Power

Procedures for connecting the battery, charger, and AC supply mains.

Energizing Procedure

Steps for energizing the DC breaker, battery, and AC line to start the charger.

Output Adjustments

Float Voltage Adjustment

Procedure for adjusting the 'Float' voltage using a potentiometer and precision voltmeter.

High Rate Voltage Adjustment

Procedure for adjusting the 'High Rate' voltage after setting 'Float' voltage.

Current Limit Adjustment

Procedure for adjusting the 'Current Limit' potentiometer, cautioning against improper settings.

Description of Operation

Rectifier Circuit

Explains the function of the transformer, full-wave bridge rectifier, and SCRs in the power circuit.

Control Card Functionality

Describes the solid-state control card (E1) for voltage regulation and current limiting.

Sequence of Operation

Details how the control module maintains voltage and limits current based on load changes.

EMI/RFI Filter

Explains the function of the EMI/RFI filter in reducing high-frequency noise emissions.

Multi-alarm and Auto-Charge

Describes the Multi-alarm board (E3) for alarms and auto-charge functionality.

Automatic Charge Control

Explains how the charger automatically switches between float and high rate charging.

Low Voltage Alarm

Details the low voltage alarm circuit, its sensing, and indication.

High Voltage Alarm

Details the high voltage alarm circuit, its sensing, and indication.

Rectifier Failure Alarm

Describes the alarm for abnormal interruptions or AC line failure.

Ground Fault Alarm

Explains the ground fault alarm for excessive fault current to ground.

Summary Alarm Relay

Describes the summary alarm relay connecting all alarms for remote indication.

Maintenance and Troubleshooting

Maintenance Procedures

States that minimal maintenance is required, mainly dust removal, due to non-aging components.

Troubleshooting Procedure

Provides steps for fault isolation using diagnostics and table for symptoms and corrective actions.

Spare Parts List

Outline Dimensional Drawing

Main Charger Schematic/Wiring Diagram

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