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American Turbine AT-309 User Manual

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THE POWER IS IN THE PUMP!
OWNERS MANUAL
MODELS: 12-S & 12-TD
MODELS: AT-309 TJ-309 SD-309 SD-312
MODEL: J120-AT
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American Turbine AT-309 Specifications

General IconGeneral
ModelAT-309
CategoryWater Pump
MaterialCast Iron
TypeCentrifugal
Power SourceElectric

Summary

Before Operating Your Jet Boat

Safety and Operating Information

General advice for safe operation and preventing damage to the boat.

Boat Horsepower Capacity

Advice on not overpowering the boat to prevent accidents and damage.

Boater's Responsibilities

Operator's duty for correct and safe operation and occupant safety.

Pre-Operation Inspection

Thrust Bearing Lubrication

Details on lubricating thrust bearings and frequency of maintenance.

Hand Hole Cover Inspection

Check for secure fastening of the hand hole cover before operation.

Steering System Check

Verify nozzle movement with steering wheel operation for safety.

Reverse Shift Control Function

Check reverse bucket positioning in different gear settings.

Throttle Operation

Ensure the throttle operates smoothly during checks.

Transom Seal Integrity

Inspect for leaks at the housing seals to the boat and bowl.

Packing Gland Inspection and Adjustment

How to inspect and adjust packing gland nuts for proper compression.

Weep Hole Inspection (SD-309/SD-312)

Inspect weep hole for mechanical seal condition or debris.

Engine Cooling Connections Check

Check that all engine cooling hose connections are tight.

Operating Procedures and Break-In

Trailer Launching and Retrieval

Procedures for launching and retrieving the boat from a trailer.

Engine Starting and Warm-up

Advice on starting the boat engine and warming it up properly.

Break-In Period Requirements

Importance of break-in period for thrust bearing and seals for longevity.

Handling Practice and Feel

Get acquainted with the jet drive's handling characteristics through practice.

General Maintenance Procedures

Lubrication (Thrust & Bowl Bearings)

Details on lubricating thrust and bowl bearings, including grease types and frequency.

Shaft Packing Adjustment

How to adjust shaft packing for proper compression and prevent leakage.

Reverse Components Inspection

Inspect reverse bucket for proper function and secure attachments.

Steering Cable Checks

Safety check of all steering cable connections on the boat.

Hand Hole Cover Tightness

Periodically check hand hole cover tightness on land.

Lack of Performance Troubleshooting

Diagnose performance issues like pump over-revving due to debris.

Impeller Information and Selection

Impeller Size Considerations

Factors influencing impeller choice: speed, economy, engine life, noise.

Impeller Selection Chart (Models 12-S, 12-TD, AT-309, TJ-309, SD-309, J120-AT)

Chart for selecting impellers based on horsepower and desired RPM.

Impeller Selection Chart (SD-312 Gen 1)

Chart for selecting impellers for SD-312 Gen 1 models.

Impeller Selection Chart (SD-312 Gen 2)

Chart for selecting impellers for SD-312 Gen 2 models.

Safety Precautions

Retrieving Skiers Safely

Recommend shutting off engine when retrieving downed skiers.

Ski Rope Suction Hazard

Avoid ski ropes being sucked into pump; shut off engine for retrieval.

Shallow Water Operation Risks

Caution about rocks and debris in shallow water causing damage.

Braking Effectiveness

Use braking action conservatively due to its effectiveness.

Engine Cooling While Running

Do not operate engine out of water to prevent damage.

Limited Warranty Information

Warranty Coverage and Duration

Covers defects in material and workmanship for 12 months from purchase.

Warranty Claim Process

How to make a warranty claim by returning defective parts.

Exclusions and Limitations

Lists items not covered by warranty, like third-party parts or normal wear.

Product Damage Exclusions

Excludes damage from misuse, neglect, corrosion, improper installation, or exceeding RPM limits.

Liability and State Law Limitations

Limits liability for damages and notes potential state law variations.

Understanding Boat Performance

Self-Service Maintenance Tips

Tips for owners to perform maintenance for good performance and reliability.

Troubleshooting Approach

How to pinpoint problems by dividing the boat into categories: unit, engine, hull.

Tachometer as Key Indicator

The tachometer is key for identifying performance drop-off and engine health.

Hull & External Factors

Problems like overload, balance, drag, or reverse bucket issues affecting performance.

Jet Unit Component Issues

Issues like blockage, impeller wear, or stator vane damage affecting performance.

Air Leaks and Engine Problems

How air leaks and engine issues affect performance and RPM.

Excessive Noise Diagnosis

Common causes of noise like cavitation, worn bearings, or vibration.

Warranty Registration Form

Owner and Boat Information

Fields for owner name, address, boat make, model, and engine details.

Dealer and Sale Details

Fields for dealer name, date of sale, and pre-delivery inspection status.

Signatures and Submission

Owner and dealer signatures required for warranty registration.

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