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Ameristar M4HP40 Series User Manual

Ameristar M4HP40 Series
28 pages
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WARNING
These instructions are intended as an aid to qualified
licensed service personnel for proper installation, adjust-
ment and operation of this unit. Read these instructions
thoroughly before attempting installation or operation.
Failure to follow these instructions may result in improper
installation, adjustment, service or maintenance possibly
resulting in fire, electrical shock, property damage,
personal injury or death.
RECOGNIZE THIS SYMBOL AS AN INDICATION OF IMPORTANT SAFETY INFORMATION
DO NOT DESTROY THIS MANUAL
Please read carefully and keep in a safe place for future reference by a serviceman.
NOTE
NOTE
NOTE: Appearance of unit may vary.
NOTE:
INSTALLATION INSTRUCTIONS
Split System Heat Pump & Air Conditioner
1.5-5 Tons
14 SEER
14 SEER
R410A
C
RED
YELLO W
GREEN
Y
R
G
INDOOR UNIT
OUTDOOR UNIT
G
C
Y
BLACK
R
C
BLACK
GROUND
PLUG PLA TE
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Ameristar M4HP40 Series Specifications

General IconGeneral
ModelM4HP40 Series
TypeHeat Pump
RefrigerantR-410A
Voltage208/230V
Phase1
Compressor TypeScroll
StagesSingle-Stage
Warranty10-year limited

Summary

Safety Information

General Safety Symbols and Signal Words

Explains safety alert, attention alert symbols and signal words DANGER, WARNING, CAUTION.

Installation Warnings and Cautions

Details warnings and cautions related to improper installation, electrical hazards, and brazing practices.

Compressor Dome Temperature Warning

Warns about hot compressor dome temperatures and the risk of burns.

Unit Inspection and Requirements

R410A Equipment Installation Requirements

Lists specific requirements for tools, gauge sets, hoses, and leak detectors for R410A.

Requirement for Field Supplied Liquid Line Drier

Emphasizes the need for a field-supplied liquid line drier as per good refrigeration practices.

Installation Limitations

Unit Installation Limitations and Requirements

Outlines limitations for indoor unit, outdoor unit placement, and operation conditions.

General Unit Information

Outdoor Unit Connections and Factory Charge

Describes connecting outdoor units to indoor coils and factory refrigerant charge for standard line lengths.

Dimensional and Connection Data

Unit Dimensions and Refrigerant Connection Sizes

Provides physical dimensions and refrigerant connection sizes for various model sizes.

Unit Installation

Outdoor Unit Location Selection

Guidelines for selecting and checking the suitability of the installation location for outdoor units.

Ground Installation Procedures and Leveling

Instructions for installing the unit on a solid base at ground level, ensuring level position and clearances.

Roof Installation Structural Requirements

Requirements for roof installation, emphasizing structural support and vibration minimization.

Outdoor Unit Placement Steps

Steps for placing the unit on its base, including inspection and securing tie-down nuts.

Unit Mounting Procedures

Heat Pump Elevation Guidelines

Details for elevating units on flat roofs or slabs, including stringer use and securing stands.

Factory-Preferred Tie-Down Method

Tie-Down Method for High Wind Areas

Step-by-step instructions for tying down the unit using brackets and fasteners for high wind areas.

Line Installation Precautions

Refrigerant Line Installation Precautions

Covers kinking, bending, obstructions, service access, noise isolation, suction line insulation, and underground installation.

Brazing Line Precautions

Refrigerant Line Brazing Procedures

Emphasizes using correct brazing materials, avoiding soft solder, and the importance of dry nitrogen.

Brazing Service Valve Precautions

Service Valve Brazing Protection Measures

Guidelines for protecting service valves and painted surfaces during brazing with a wet rag.

Refrigerant Line Connection

Brazing Liquid and Suction Lines

Details the process of connecting and brazing refrigerant lines, including nitrogen flow and wet rag use.

Leak Testing and System Evacuation

Instructions for leak testing connections and evacuating the system to 350 microns or less.

Recommended Tube Diameters Table

Provides recommended tube diameters for liquid and suction lines based on model size.

Interconnecting Tubing

Suction and Liquid Line Handling

Guidance on keeping lines sealed, making connections, and using correct line sizes for capacity.

Maximum Interconnecting Line Length

Specifies the maximum allowable length for interconnecting lines to avoid capacity loss.

Vertical Lift Installation Considerations

Recommendations for minimizing vertical lift and using appropriate liquid line sizes for compressor reliability.

System Evacuation

System Evacuation and Leak Verification

Details the process of evacuating the system to 350 microns or less and verifying leak tightness.

Line Sizing Charts

Suction Line Sizing and Capacity Multipliers

Provides capacity multipliers for various suction line lengths and sizes for R410A systems.

Liquid Line Sizing and Vertical Separation

Lists liquid line sizes and maximum vertical separation for different tonnage units.

Electrical Connections

General Electrical Information and Grounding

Emphasizes checking electrical supply, using copper conductors, and proper grounding.

Field Power Wiring Connections

Steps for installing disconnect switches, running power wiring, and making supply connections.

Top Panel and Motor Removal

Top Panel and Motor Removal Procedure

Step-by-step guide for safely removing the top panel and fan motor for maintenance.

System Operation Overview

Compressor Crankcase Heater (CCH) Operation

Explains the purpose and operation of the crankcase heater to prevent refrigerant migration.

Reversing Valve Function in Heat Pumps

Describes the function of the reversing valve in heat pump systems for heating and cooling modes.

Heat Pump Protection Functions

Heat Pump Safety Protection Features

Details various protection functions like T3/T4 sensors, discharge, high/low pressure, and defrost.

Heat Pump Defrost Mode

Heat Pump Defrost Mode Operation

Explains manual and automatic defrost modes, including start-up and shut-down conditions.

Refrigerant Charge Check

Refrigerant Charging by Liquid Pressure

Procedures for charging the system based on liquid pressure and outdoor ambient temperature.

Refrigerant Charging by Weight

Instructions for charging by weight, considering line length and unit data plate information.

Final Refrigerant System Leak Testing

Method for final leak testing using a halogen detector after evacuation and charging.

Product Warranty Information

Routine Unit Maintenance

General maintenance tips for keeping the unit clean and ensuring proper operation.

Wiring Diagrams

General Wiring Installation Precautions

Emphasizes wiring installation must comply with National and Local Safety Codes.

A/C Unit Control Wiring

A/C Outdoor Unit Wiring Diagram

Illustrates the outdoor unit wiring connections for A/C systems (208/230V 1P 60Hz).

A/C System Control Wiring Schematic

Shows the control wiring schematic between the indoor and outdoor units for A/C systems.

H/P Unit Control Wiring

H/P Outdoor Unit Wiring Diagram

Details the outdoor unit wiring for Heat Pump systems (208/230V 1P 60Hz).

H/P System Control Wiring Schematic

Depicts the control wiring between indoor and outdoor units for Heat Pump systems.

Electrical Data Specifications

Electrical Data: Ampacity and Protector Ratings

Table showing electrical data including ampacity and circuit protector ratings for different models.

Electrical Data: Piston/TXV and SEER Ratings

Lists piston/TXV models, SEER ratings, and requirements for replacing pre-installed parts.

Refrigerant Charge Charts

1.5 Ton Cooling Mode Refrigerant Charge Chart

Refrigerant charge chart for 1.5 Ton units in cooling mode based on pressures and temperatures.

2 Ton Cooling Mode Refrigerant Charge Chart

Refrigerant charge chart for 2 Ton units in cooling mode based on pressures and temperatures.

Refrigerant Charge Charts

3 Ton Cooling Mode Refrigerant Charge Chart

Refrigerant charge chart for 3 Ton units in cooling mode based on pressures and temperatures.

4 Ton Cooling Mode Refrigerant Charge Chart

Refrigerant charge chart for 4 Ton units in cooling mode based on pressures and temperatures.

Refrigerant Charge Charts

5 Ton Cooling Mode Refrigerant Charge Chart

Refrigerant charge chart for 5 Ton units in cooling mode based on pressures and temperatures.

1.5 Ton HP Cooling Mode Refrigerant Charge Chart

Refrigerant charge chart for 1.5 Ton Heat Pump units in cooling mode.

Troubleshooting System Faults

Troubleshooting: System Faults and Causes

Identifies system faults and lists primary and secondary causes to check for troubleshooting.

Operational and Checkout Procedures

Final Installation and Operational Checkout

Lists final installation checks and operational procedures to ensure proper system performance.

Base Limited Warranty Details

Limited Warranty Coverage Terms

Details limited warranty coverage for products installed in residential/multi-family applications in the US and Canada.

Warranty Registration and Eligibility

Outlines requirements for product registration and eligibility for warranty coverage.

Warranty Time Periods Table

Residential Application Warranty Periods

Specifies base and registered limited warranty periods for various product types like furnaces and air handlers.

R410 Outdoor Unit Warranty Periods

Details warranty periods for single-phase R410 outdoor units based on model series.

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