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General| Brand | AMS |
|---|---|
| Model | XL200 Series |
| Category | Controller |
| Language | English |
Steps include determining application type, selecting software, and configuring the controller.
Physical installation of the controller hardware and completion of all wiring connections.
Applying power, setting system parameters, entering tool data, and calibrating the system.
Explains the functions of the AMS Controls XL200 Series controller in roll forming.
Describes two basic categories of roll forming machines: Feed-to-stop and Flying cutoff.
Details how the XL200 Series controller can be configured for various machine types.
Hundreds of different software models available for various machine types and configurations.
Details specific model types (XL200, XL202, etc.) and optional features.
Defines how dip-switches are set for different operating modes and model types.
WARNING! Procedures require trained electricians following codes and safety regulations.
Describes controller hardware configurations and interface connectors.
Specifies CPU and I/O power supply requirements and recommendations.
Proper encoder mounting and alignment for accurate material tracking.
Describes the function of various inputs like Jog Forward, Run, Shear Complete, Manual Shear.
Details motion outputs (Fast, Slow, etc.) and press/shear outputs.
Explains communication ports (Analog, Comm. Ports A-D) and their uses.
Accessing controller setup parameters via menus and screens.
Configure machine settings like press timing, layout, and run modes.
Details dwell times, reaction times, boost settings, deceleration, and tolerance.
Configure clock, network, operator preferences (language, display), and quickset data.
Defines terms like Press, Tool, Die Set, Gag, and Pattern used in tool data.
Explains how Tool Data configuration informs the controller about tool locations and outputs.
Establishes a reference point for measuring offsets, typically the shear blade.
Specifies how to enter tool details like ID, Press, Gag, X-Offset, Y-Offset, Axis, and Name.
Covers wiring verification, initial power-up, and basic parameter programming.
Testing the Emergency Stop circuit and verifying operation of jog, encoder, and shear outputs.
Performing initial run and calibration for flying cutoff or feed-to-stop systems.
Explains Shear Reaction Time, its causes, and importance for accurate cutting.
Procedure for calculating and setting Shear Reaction and Boost Reaction times.
Determines distance for shifting from fast to slow speed before press operation.
Options for controlling speed shifts and using the Deceleration Factor.
Defines how the controller stops material, with modes like Auto, Manual, Off.
Sets acceptable measurement range for stopping within target for operations.
Details size, weight, and mounting information for the XL200 controller.
Covers CPU power, consumption, I/O characteristics, and communication ports.
Generic diagrams illustrating system wiring for inputs, outputs, and communication.
Provides worksheets for recording controller info, machine parameters, tool data, and patterns.
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