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APPLIED MATERIALS CoolEND 0190-13674 User Manual

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Thermo Manual P/N U00840
Rev. 06/15/04
200 kW DI Water-to-Water
Heat Exchanger for
208-Volt or 460-Volt
200mm/300mm Systems
Installation
Operation
Basic Service
0190-13674 / 0190-13675
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APPLIED MATERIALS CoolEND 0190-13674 Specifications

General IconGeneral
BrandAPPLIED MATERIALS
ModelCoolEND 0190-13674
CategoryIndustrial Equipment
LanguageEnglish

Summary

SECTION I Safety

Warnings and Safety Symbols

Explains DANGER, WARNING, CAUTION symbols and general safety precautions.

Emergency Off and Lockout/Tagout

Details the Emergency Off button and Lockout/Tagout procedures for safety.

Label Locations

Identifies the placement and meaning of various safety and operational labels on the unit.

SECTION II General Information

Unit Description

Overview of the CoolEND unit's design, components, and primary function.

Technical Specifications

Provides key performance data including temperature, capacity, dimensions, and weight.

SECTION III Installation

Site and Environmental Requirements

Guidance on unit placement, ventilation, and ambient conditions for installation.

Facility Water Requirements

Details required facility water pressure and flow rate for optimal cooling performance.

Electrical Requirements and Ratings

Specifies voltage, frequency, phase, and ampere ratings for electrical connections.

Electrical Wiring Installation

Step-by-step instructions for connecting the unit's power supply.

Plumbing Requirements

Details connection types, sizes, and pressure ratings for water and fluid lines.

DEI Cartridge Installation

Instructions for installing the De-ionization cartridge and handling QD connectors.

Fluid Handling and Filling

Guidance on using DI water, filling the reservoir, and draining procedures.

Microprocessor Controller Operation

Explains the controller's display, operator loop, and setup loop functions.

Status LEDs

Description of the meaning of various status indicator lights on the unit.

Operator's Loop Navigation

How to navigate the controller's display to monitor unit parameters and fault messages.

Setup Loop Configuration

Procedures for adjusting setpoints, alarms, and measurement units via the controller.

Fault Message Reference

Catalog of fault messages, their causes, and recommended reset procedures.

SECTION IV Operation

Unit Start-Up Procedure

Steps for safely powering on and starting the CoolEND unit.

Pressure and Flow Control

Explanation of pressure adjustment via VFD and flow monitoring by transducers.

Safety Features and Controls

Details on low fluid level safety, autorefill, VFD, and Emergency Off button.

Remote Monitoring Interface

Information on using the monitor receptacle for external status checks.

Resistivity Sensor and DeviceNet

How resistivity is monitored and DeviceNet communication is configured.

DeviceNet Interface Scaling

Data scaling for resistivity, flow, and temperature over DeviceNet.

DeviceNet Messaging Protocol

Overview of poll and respond messages for DeviceNet data exchange.

Status Indicator LEDs

Explanation of MODULE and NETWORK status LEDs and their indications.

Connector Pinouts

Technical details for DeviceNet, Leak Detector, and EMO connectors.

SECTION V Periodic Maintenance

Service Contracts and DEI Cartridge

Information on service agreements and replacing the De-ionization cartridge.

Cleaning and Lifting Procedures

Guidance on exterior cleaning, lifting heavy parts, and waste disposal.

SECTION VI Troubleshooting

Troubleshooting Checklist

Common issues, diagnostic checks, and solutions for unit problems.

Software Version and Service Support

How to display software version and prepare for service assistance.

Section VIII Diagrams

Flow Diagram

Schematic illustration of fluid flow paths and system components.

Unit Dimensions and Weight

Detailed physical measurements, CG, and weight distribution data.

Seismic Tie-Downs and Leveling

Instructions for securing the unit with tie-downs and leveling feet.

Appendix - LOTO Procedure

Lockout/Tagout Procedure Details

Comprehensive guide to isolating hazardous energies for maintenance activities.

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