EasyManua.ls Logo

Applied Membranes L Series User Manual

Applied Membranes L Series
36 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Manual for
Operation & Maintenance
Of
L Series
Reverse Osmosis Systems
Industry Leader in RO Expertise and Membrane Applications Since 1983™
2325 Cousteau Ct. • Vista, CA 92081, USA • www.appliedmembranes.com
.
With
S100
Controller
Question and Answer IconNeed help?

Do you have a question about the Applied Membranes L Series and is the answer not in the manual?

Applied Membranes L Series Specifications

General IconGeneral
BrandApplied Membranes
ModelL Series
CategoryWater Filtration Systems
LanguageEnglish

Summary

DESIGN BASIS & SYSTEM DESIGN SPECIFICATIONS

Design Notes

Explains the fundamental design principles and specifications for the RO systems.

GENERAL INFORMATION AND SAFETY

Manual Reading and Understanding

Emphasizes reading and understanding the manual prior to operation or servicing.

Electrical Safety Practices

Guidelines and warnings for safe electrical connections and operation.

System Installation Location

Guidance on selecting an appropriate location for system installation and servicing.

PLUMBING INSTALLATION

Feed Water Connection

Instructions for connecting the raw water supply to the system's inlet.

Concentrate and Permeate Lines

Guidance on connecting concentrate to drain and permeate to storage.

Plumbing Safety Considerations

Warnings about backflow and tubing height to protect system integrity.

PRODUCT WATER STORAGE TANK FLOAT INSTALLATION

Float Assembly Installation

Step-by-step procedure for installing the tank level float assembly.

Installation Cautions and Wiring Notes

Important cautions and recommendations for proper installation and testing.

ELECTRICAL CONNECTIONS

Voltage Compatibility and Codes

Table of voltage codes for matching system models and voltage requirements.

Power Connection Procedures

Guidelines for connecting 120VAC systems and other voltages via qualified electricians.

SERIES S100 RO SYSTEM CONTROLLER INSTALLATION

Controller Overview and Specifications

Introduction, technical specifications, and relay outputs for the Series 100 controller.

Controller Wiring and Connections

Detailed instructions for power, pump, valve, and TDS cell wiring.

SERIES S100 CONTROLLER SWITCH INPUTS

Pressure Fault Input Operation

Details on pressure fault conditions and controller response.

Pretreat and Tank Full Switch Functions

Explains the operational roles of pretreat lockout and tank full switches.

JUMPER CONFIGURATION AND WIRING DIAGRAMS

Jumper Configuration Settings

Table detailing jumper settings for various system configurations.

Electrical System Schematics

Provides wiring diagrams for system electrical connections.

SERIES S100 CONTROLLER OPERATION

Controller Modes and Status

Explains operating modes, display, and LED status indicators.

System Start-Up Sequence

Details the initial start-up sequence and delay for the RO system.

CONTROLLER FAULT AND OPERATIONAL STATES

Pressure Fault Handling and Recovery

Details pressure fault conditions, auto-reset, and retry functions.

System Status Indicators and Functions

Explains tank full, pretreat lockout, membrane flush, and water quality display.

INITIAL SYSTEM START-UP PROCEDURES

Water Quality Setpoint Adjustment

How to adjust and calibrate the water quality setpoint.

Startup Sequence and Cautions

Step-by-step startup guide with essential operational cautions.

SYSTEM START-UP AND OPERATION GUIDELINES

Flow Adjustment and Testing

Steps to adjust flow rates, check leaks, and test the pressure switch.

Operating Best Practices (Do's and Don'ts)

Guidelines for optimal system operation and maintenance practices.

SYSTEM AUTOMATION AND OPERATION

Float Switch Control Logic

How float switches automate system turn-on and turn-off based on water level.

Shutdown and Monitoring Procedures

Procedures for system shutdown and the importance of daily data logging.

DATA LOGGING FOR SYSTEM PERFORMANCE

Data Recording Parameters

Template for recording key operational data like temperature, pressures, and flow.

SYSTEM OPERATION TEMPERATURE

Temperature Correction Factors

Table of correction factors for permeate flow based on water temperature.

GENERAL TROUBLESHOOTING

Low Permeate Flow Solutions

Common causes and solutions for low permeate flow issues.

Pump Noise and Quality Problems

Troubleshooting noisy pumps and poor permeate quality.

Feed Pressure After Tank Full

Diagnosing issues where feed pressure remains after the tank is full.

SERIES S100 CONTROLLER TROUBLESHOOTING

Controller System Issues

Troubleshooting steps for system inoperability, valve, and pump operation.

Flushing and TDS Reading Issues

Steps to troubleshoot flushing problems and inaccurate TDS readings.

PROCON PUMP TROUBLESHOOTING

Pump Capacity and Rotation Issues

Troubleshooting low pump capacity and incorrect rotation direction.

PROCON PUMP TROUBLESHOOTING (Continued)

Pump Leaks and Noise Solutions

Troubleshooting causes and solutions for pump leaks and noise.

Motor Overload and Stalling Solutions

Diagnosing and resolving motor stalling and overload problems.

SYSTEM MAINTENANCE

Sediment Prefilter Cartridge Maintenance

Guidance on when and how to change sediment pre-filter cartridges.

Membrane Cleaning Procedures

Information on when to clean membranes and common foulants.

MEMBRANE MAINTENANCE

Membrane Cleaning Protocols

Procedures for acid, alkaline cleaning, and using cleaning cartridges.

Membrane Replacement Guide

Step-by-step instructions for replacing RO membranes in the vessel.

LOW PRESSURE SWITCH ADJUSTMENT

Switch Adjustment Procedure

How to adjust the range and differential of the low pressure switch.

STA-RITE PUMP MAINTENANCE

Impeller Stack Replacement

Step-by-step guide for changing the impeller stack.

Capacitor Discharge Safety Warning

Safety warning and procedure for discharging capacitor voltage.

STA-RITE PUMP MAINTENANCE (Continued)

Mechanical Seal Changeout Procedure

Detailed steps for replacing the mechanical seal in Sta-Rite pumps.

SYSTEM SHUT-DOWN AND STORAGE

Membrane Storage Procedures

Recommended solutions and methods for storing RO membrane elements.

System Preservation and Disinfection

Procedures for biocide protection, system preservation, and element sterilization.

COMPONENT IDENTIFICATION

Inlet and Control Valves Identification

Identification of system valves for flow control and operation.

Pressure Measurement Devices Identification

Identification of pressure gauges and switches.

RO Membranes and Vessels Identification

Identification of RO membrane elements and pressure vessels.

COMPONENT IDENTIFICATION (CONTINUED)

Flow Meters and Sensors Identification

Identification of flow meters and TDS sensors.

Control Enclosures and Float Assemblies Identification

Identification of control enclosures and float assemblies.

COMPONENT IDENTIFICATION (L-74A+ Models)

Valves and Flow Meters for L-74A+

Identification of valves and flow meters for L-74A+ models.

Control Systems and Sensors for L-74A+

Identification of control enclosures and TDS sensors for L-74A+ models.

SYSTEM ARRANGEMENT DIAGRAMS

Procon Pump System Layout

Diagram showing the general arrangement for systems with Procon pumps.

Sta-Rite Pump System Layout

Diagram showing the general arrangement for systems with Sta-Rite pumps.

L SERIES P&ID

P&ID Diagram Components and Flow

Identification of system components and their connections on the P&ID.

P&ID Legend and Options Explained

Explanation of symbols, options, and materials used in the P&ID.

REPLACEMENT PARTS AND CONSUMABLES

Filters, Membranes, and Vessels

Lists replacement consumables and component parts for RO membranes.

Procon Pump Replacement Parts

Lists replacement parts specifically for Procon pump systems.

STA-RITE PUMP REPLACEMENT PARTS

SYSTEM OPTIONS AND ACCESSORIES

Optional Equipment and Add-ons

Information on optional equipment and add-ons for L-Series systems.

S150 System Controller Details

Features and operation of the S150 System Controller.

S150 CONTROLLER INTERFACE AND SPECIFICATIONS

Front Panel Controls and Indicators

Explains the function of the S150 controller's front panel buttons and display.

S150 Controller Specifications

Lists the technical specifications for the S150 controller.

ELECTRICAL CONNECTIONS AND WIRING

Power Wiring and Configuration

Instructions for connecting power and configuring voltage jumpers.

Motor Horsepower and FLA Charts

Charts detailing motor horsepower, FLA, and required fuses.

PRODUCT WARRANTY INFORMATION