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APRILIA Atlantic 300 User Manual

APRILIA Atlantic 300
275 pages
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SERVICE STATION MANUAL
895759
ATLANTIC 300 i.e.
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APRILIA Atlantic 300 Specifications

General IconGeneral
Displacement278 cc
Fuel SystemElectronic Fuel Injection
StarterElectric
TransmissionAutomatic CVT
Front SuspensionTelescopic fork
Front Tire120/70-14
Seat Height790 mm
Engine TypeSingle-cylinder, 4-stroke
IgnitionElectronic
Rear SuspensionDual shock absorbers
Front BrakeDisc brake
Rear BrakeDisc brake
Max Power22.5 hp (16.5 kW) @ 7, 500 rpm

Summary

CHARACTERISTICS

General Safety and Handling Precautions

Essential safety guidelines for handling fuels, high-temperature components, and chemicals.

Vehicle Identification and Dimensional Data

Information on chassis and engine numbers, vehicle dimensions, weight, and wheelbase.

Engine and Transmission Specifications

Details on engine type, capacity, bore/stroke, compression, valve clearance, and transmission type.

Chassis and Suspension Specifications

Data on frame type, steering inclination, front suspension, rear suspensions, and trail.

Electrical and Braking System Specifications

Information on battery, alternator, bulbs, and brake system components.

Wheels, Tyres, and Tightening Torques

Specifications for wheels, tyres, pressures, and torque values for various components.

TOOLING

Special Tools List

List and descriptions of specialized tools required for vehicle maintenance and repair.

MAINTENANCE

Routine Maintenance Schedule and Intervals

Table outlining recommended checks and replacements at specific mileage intervals.

Spark Plug and Ignition System Service

Procedures for checking, cleaning, and replacing the spark plug and related ignition parts.

Fluid Levels and Filter Maintenance

Checks for hub oil, engine oil, transmission oil, and air filter replacement procedures.

Cooling System Maintenance

Procedures for checking coolant level, fan operation, and radiator service.

Braking System Maintenance

Instructions for checking brake fluid level, pads, and bleeding the hydraulic system.

Headlight Adjustment Procedure

Guidelines for adjusting front headlight beams horizontally and vertically for proper illumination.

ELECTRICAL SYSTEM

Component Location and Identification

Diagram showing the arrangement and numbering of key electrical components on the vehicle.

Fuses, Battery, and Relays Overview

Details on main fuses, battery specifications, and operation of stop light and fan relays.

Control Units, Sensors, and Regulators

Information on CDI unit, diagnostics socket, water temperature sensor, and voltage regulator.

Ignition and Charging System Components

Details on HV coil, voltage regulator, start-up relay, and coolant temperature sensor.

Electrical System Checks and Troubleshooting

Procedures for checking electrical components, sensors, and diagnosing common faults.

ENGINE FROM VEHICLE

Exhaust System Removal and Installation

Step-by-step instructions for removing and refitting the exhaust system components.

Engine Removal and Installation Procedure

Detailed process for removing the engine from the chassis and reinstalling it safely.

ENGINE

Automatic Transmission Service and Inspection

Procedures for servicing the transmission cover, clutch assembly, and drive belt.

Crankcase and Crankshaft Assembly

Steps for splitting crankcase halves, inspecting crankshaft components, and reassembling.

Cylinder Head and Valve Train Maintenance

Procedures for removing, inspecting, and refitting cylinder head, valves, and camshaft.

Lubrication System Service and Checks

Instructions for oil pressure checks, oil pump, oil sump, and crankshaft oil seals.

Flywheel and Starting System Service

Procedures for removing, inspecting, and refitting the flywheel, magneto, and starter motor.

INJECTION

MIU Injection System Overview and Operation

Explanation of the integrated ignition and injection system, its components, and function.

System Precautions and Troubleshooting Guide

Important safety precautions and common troubleshooting tips for injection system faults.

Component Connections and Circuit Diagrams

Details on ECU connector pinouts, EMS circuit diagrams, and troubleshooting strategies.

Engine Performance Troubleshooting

Common issues like engine not starting, rough idling, and poor performance with diagnostic causes.

Fuel Supply System Checks and Service

Procedures for checking fuel pump, filter, injector, and pressure regulation.

SUSPENSIONS

Front Suspension Components and Service

Identification of front fork parts and procedures for wheel and fork service.

Wheel Axle, Rim, and Tyre Checks

Guidelines for checking wheel axle, rim eccentricity, and tyre condition and pressure.

Steering Bearing Adjustment

Procedure for checking and adjusting steering bearing clearance for proper handling.

Rear Suspension and Stand Service

Instructions for rear shock absorber inspection/adjustment and centre/side stand service.

BRAKING SYSTEM

Brake System Components and Diagrams

Key for brake system parts and overall hydraulic circuit diagram.

Brake Disc and Pad Service Procedures

Steps for removing, inspecting, and replacing brake discs and pads for optimal performance.

Braking System Air Bleeding

Detailed process for purging air from the hydraulic brake circuit to ensure proper function.

Brake Fluid Change and Level Check

Instructions for changing brake fluid and checking reservoir levels for system integrity.

COOLING SYSTEM

Electric Fan Operation and Removal

Procedures for checking, testing, and removing the electric cooling fan and its relay.

Radiator Coolant Replacement

Steps for draining, removing, and refilling the radiator with coolant.

Thermostat Service and Sensor Checks

Procedures for removing and checking the thermostat and coolant temperature sensor.

CHASSIS

Seat and Fairing Component Removal

Steps for removing the saddle, undertails, and helmet compartment for access.

Handlebar and Mirror Assembly Service

Procedures for removing driving mirrors and handlebar covers for access or replacement.

Instrument Panel and Lighting Service

Instructions for replacing instrument panel bulbs, clock battery, and checking the panel.

Front and Rear Light Assembly Service

Procedures for replacing headlight and taillight bulbs and removing assemblies.

Mudguard and Fuel Tank Removal

Steps for removing front and rear mudguards and the fuel tank assembly.

Chassis Disassembly and Component Removal

Detailed instructions for disassembling major chassis components and electrical connections.

PRE-DELIVERY

Aesthetic and Tightening Torque Inspection

Checks for paintwork, plastic parts, scratches, dirt, and fastener torques before delivery.

Electrical System Pre-delivery Checks

Verification of switches, lights, instruments, and starter system operation.

Battery Charging and Fluid Levels Check

Procedures for charging the battery and checking various fluid levels.

Road Test and Functional Inspections

Comprehensive checks of brakes, clutch, engine, documentation, and tyre pressure.

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