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APRILIA MOJITO 150 - MANUEL 2 User Manual

APRILIA MOJITO 150 - MANUEL 2
120 pages
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APRum_MOJ50_150#02_####.book Page 1 Tuesday, August 3, 2004 9:25 AM

Table of Contents

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APRILIA MOJITO 150 - MANUEL 2 Specifications

General IconGeneral
BrandAPRILIA
ModelMOJITO 150 - MANUEL 2
CategoryScooter
LanguageEnglish

Summary

Introduction and Safety

Steering Lock Safety Warning

Warning about placing the ignition switch in the locked position while moving.

General Safety Rules

Warning Symbol Meanings

Explains the meaning of different warning symbols used in the manual.

Carbon Monoxide Hazard

Precautions for operating the engine in ventilated areas to avoid carbon monoxide poisoning.

Gasoline Handling and Hazards

Safety guidelines for handling flammable and poisonous gasoline.

Hot Components Warning

Caution about hot engine and exhaust system parts after operation.

Brake Fluid Hazards

Warnings about toxicity, corrosivity, and proper handling of brake fluid.

Coolant Hazards

Precautions regarding flammable, poisonous, and attractive nature of coolant.

Battery Hydrogen Gas and Electrolyte Hazards

Warnings about explosive gases and corrosive/poisonous electrolyte from the battery.

Vehicle Operation Precautions

Vehicle Use Restrictions

Specifies that the vehicle is designed for paved roads only, not off-road use.

Emissions Control System Warranty

Limited Warranty Details

Warranty Coverage Details

Specifies warranty conditions, applicable regulations, and coverage periods based on displacement.

Basic Safety Rules

General Operation Safety

Emphasizes following instructions for rider and vehicle safety and longevity.

Protective Clothing Requirements

Stresses the necessity of wearing a helmet, gloves, eye protection, jacket, and sturdy footwear.

Pre-Ride Vehicle Checks

Stresses checking brakes, clutch, transmission, and throttle before starting.

Influence of Drugs and Alcohol

Warns against riding under the influence of alcohol or drugs, which increases accident risk.

Rider Physical Condition

Advises against riding when tired, ill, or under the influence of substances.

Rider Training Importance

Recommends training from organizations like the Motorcycle Safety Foundation.

Safe Riding Practices

Road Rules and Signs Adherence

Emphasizes observing all road rules, regulatory, and informational signs.

Safe Riding Practices

Avoids showing off, observes speed limits, and yields to automobiles.

Vehicle Protection and Injury Risk

Notes that motorcycles offer less protection than cars, and leg guards may increase injury risk.

Riding Safety and Vehicle Condition

Rider Attention and Distractions

Emphasizes giving full attention to riding and avoiding distractions like smoking or eating.

Fuel and Lubricant Checks

Advises using specified fuels/lubricants and regularly checking fluid levels.

Throttle Malfunction Warning

Warns about the danger of a sticking throttle and the procedure to kill the engine.

Riding Damaged Vehicles

Warns against riding a damaged vehicle due to instability and increased accident risk.

Vehicle Modifications and Load Safety

Engine Modification Warning

Warns against engine modifications for horsepower, which can cause damage and accidents.

Emissions and Noise Control Tampering

States that tampering with emission/noise systems is illegal and subject to penalties.

Riding Techniques and Precautions

Braking Technique

Advises using both brakes together for even deceleration and avoiding sudden braking.

Downhill Riding Technique

Recommends using engine braking and sparingly applying brakes downhill.

Riding in Rainy or Slippery Conditions

Advises riding gradually and smoothly in wet or slippery conditions.

Throttle Control and Engine Lugging

Recommends gradual throttle use and avoiding engine lugging or over-revving.

Cornering Safety

Warns that aggressive cornering can lead to loss of traction and accidents.

General Riding Safety

Speed Limits and Road Conditions

Advises observing speed limits and adjusting speed for road conditions.

Tampering with Emission Control Systems

Warns against tampering with emission systems due to environmental impact and penalties.

Visibility and Conspicuousness

Advises wearing bright reflective clothing to be more visible to other drivers.

Crash Helmet Importance

Emphasizes wearing a crash helmet due to the high risk of fatal head injuries.

Loading and Accessory Safety

Inappropriate Accessories Warning

Warns that inappropriate accessories or overloading can cause instability and accidents.

Vehicle Overloading Warning

Warns against overloading the vehicle and advises on proper load distribution.

Advanced Riding Safety

Passenger Carrying Handling Effects

Explains how carrying a passenger affects handling, brakes, and center of gravity.

Abrupt Acceleration/Braking with Passenger

Warns against abrupt acceleration/braking when carrying a passenger.

Maximum Load Exceedance Warning

Warns that overloading reduces stability and maneuverability, leading to accidents.

Handlebar Controls

Ignition and Steering Lock

Steering Lock Operation

Describes how to lock the steering and the associated key removal positions.

Main Components: Fuel

Fuel Handling and Refueling

Critical safety warnings for handling fuel and the procedure for refueling the vehicle.

Main Components: Lubricants

Lubricants and Oil Handling Precautions

Safety advice for handling engine oil, including skin contact and disposal.

2 Stroke Oil Tank Top-Up Procedure

Instructions for topping up the 2-stroke oil tank and related cautions.

Fluid Checks and Recommendations

Engine Oil Level Check and Topping Up

Guidance on checking and topping up engine oil, including using quality oils.

Brake System Fluid Checks and Warnings

Advice on brake fluid level checks, potential system issues, and proper disposal.

Brake System Maintenance

Front Brake System Safety and Checks

Emphasizes brake system importance, checking for cleanliness, fluid level, and pad wear.

Brake Fluid Level Check Procedure

Step-by-step guide to checking the brake fluid level in the reservoir.

Brake Pad Wear Check

Advises checking brake pad wear and replacing if worn below indicators.

Brake System Maintenance

Rear Drum Brake Safety and Adjustment

Stresses the importance of brake condition and provides instructions for adjusting rear drum brake clearance.

Tyre Maintenance and Safety

Tyre Inflation Pressure Checks

Emphasizes periodically checking tyre inflation pressure at room temperature.

Tyre Wear and Condition Checks

Advises checking tyre surface and wear, and replacing worn tyres.

Tyre and Exhaust System Maintenance

Catalytic Converter Safety Precautions

Warns about the catalytic silencer becoming extremely hot and potential fire hazards.

Exhaust System and Noise Control

Leaded Petrol Warning

Warns that leaded petrol destroys the catalytic converter.

Tampering with Noise Control System Prohibited

States that tampering with the noise control system is illegal and prohibited by law.

Pre-Ride Checks and Dealer Assistance

Preliminary Vehicle Checks

Stresses the importance of performing preliminary checks before departure for safety.

Vehicle Starting Procedures

Exhaust Gas Warning (Carbon Monoxide)

Warns about the extreme toxicity of carbon monoxide in exhaust gases.

Starting Location Precautions

Advises against starting the vehicle in closed or poorly ventilated rooms.

Electric Starting Procedure

Step-by-step guide for starting the engine using the electric starter.

Starting Procedures and Warnings

Starter Damage Warning

Warns against pressing the starter when the engine is running to avoid starter damage.

Engine Oil Pressure Warning Light (Post-Start)

Explains the engine oil pressure light behavior after the engine starts.

Kick Start Procedure

Step-by-step guide for starting the vehicle using the kick starter.

Starting Procedures

Starting with Flooded Engine

Procedure for purging a flooded engine by using the starter without load.

Starting with Cold Engine

Advice for starting the engine in very low ambient temperatures.

Departure and Driving

Departure Procedure

Steps for moving off, including throttle, brake, and stand use.

Driving Techniques and Warnings

Cold Engine Operation

Warns against quick departure with a cold engine and suggests warming it up.

Braking Technique for Deceleration

Recommends using both brakes for even deceleration and avoiding single-brake use.

Curve Riding Technique

Advises reducing speed before curves, avoiding full braking, and maintaining constant speed.

Downhill Braking Technique

Warns against continuous braking downhill and suggests using engine compression.

Riding on Slippery Surfaces

Advises low speed, smooth inputs, and caution on wet or slippery surfaces.

Riding Safety and Maintenance

Lane Changes and Indicator Use

Advises indicating lane changes in advance and switching off indicators promptly.

Overtaking and Visibility in Rain

Advises caution when overtaking and notes reduced visibility in rain due to mist.

Running-In Checks After 312 mi (500 km)

Specifies checks required after the initial 312 miles to ensure safety and prevent damage.

Running-In Checks After 625 mi (1000 km)

Specifies checks required after the initial 625 miles to ensure safety and prevent damage.

Importance of Proper Running-In

Stresses the importance of running-in for engine life, performance, suspension, and brakes.

Driving Limits and Stopping

Initial Driving Limits (0-312 mi)

Outlines limits for braking and throttle usage during the first 312 miles of driving.

Initial Driving Precautions (MC150)

Provides specific precautions for the MC150 model regarding throttle use and running-in.

Stopping Procedure and Warnings

Advises against sudden stopping and hard braking, and describes the procedure for stopping.

Parking Procedures and Security

Parking Safety Precautions

Emphasizes parking on firm, flat ground and ensuring hot components are not a danger.

Leaving Vehicle Unattended Warning

Warns against leaving the vehicle unguarded with the engine running or key in ignition.

Steering Lock Usage

Advises locking the steering and removing the key when stationary.

Vehicle Positioning and Theft Prevention

Brake Lock Device Warning

Warns against using brake lock devices due to potential damage and accidents.

Ignition Key and Steering Lock Usage

Emphasizes never leaving the ignition key in the switch and always using the steering lock.

Maintenance Procedures

Hot Parts Handling Warning

Warns of burn hazards from hot engine and exhaust components.

Vehicle Identification Data

Engine Oil Level Management

Engine Oil Level Check Procedure

Step-by-step instructions for checking the engine oil level using the dipstick.

Engine Oil Topping Up Procedure

Instructions for topping up engine oil, including adding small quantities and checking the level.

Engine Oil Level Warnings

Warnings about not overfilling or letting the oil level drop too low.

Lubricant Compatibility Warning

Warns against using contaminated or improper lubricants, which can damage the engine.

Air Cleaner Maintenance

Air Cleaner Cleaning and Checking Schedule

Advises cleaning and checking the air cleaner monthly or every 2500 mi (4000 Km).

Air Cleaner Cleaning Solvent Warning

Warns against using petrol or flammable solvents for cleaning the filter.

Air Cleaner Maintenance

Air Cleaner Cleaning and Checking Schedule (MC150)

Advises cleaning and checking the air cleaner monthly or every 3750 mi (6000 Km).

Brake Pad Wear Inspection

Brake Pad Wear Check Schedule

Advises checking brake pad wear after initial mileage and at regular intervals.

Brake Pad Wear Check Procedure

Steps for visually checking brake pads and discs for wear.

Brake Pad Replacement Criteria

Specifies when to replace brake pads based on wear indicators or thickness.

Brake Pad Metal Contact Warning

Warns about metallic noise and sparks caused by excessive pad wear.

Brake Shoe and Suspension Checks

Rear Brake Shoe Wear Check

Advises checking rear brake shoe wear at specified intervals and contacting dealer if indicator is on.

Steering and Axle Checks

Steering Slack Check Procedure

Step-by-step guide to checking steering slack using a support.

Engine Idling Adjustment

Idling Adjustment Schedule

Advises adjusting idling after initial mileage or when irregular.

Accelerator Control and Spark Plug

Accelerator Control Slack Specification

Specifies the required slack for the accelerator control relative to the handlebar.

Post-Adjustment Throttle Operation Check

Warns to ensure handlebar rotation does not affect idling and throttle returns smoothly.

Spark Plug Check and Replacement Schedule

Advises checking spark plugs after initial mileage and replacing them at specified intervals.

Spark Plug Maintenance

Spark Plug Cleaning and Inspection

Details on cleaning the spark plug, checking for deposits, corrosion, and cracks.

Spark Plug Gap Check and Adjustment

How to check and adjust the spark plug electrode gap using a thickness gauge.

Spark Plug Washer and Tightening Torque

Importance of the washer and correct spark plug tightening torque for engine health.

Battery Safety and Maintenance

Fire Hazard Warning

Warns about fire hazards when handling fuel near electrical components.

Battery Cable Connection/Disconnection Procedure

Correct procedure for connecting and disconnecting battery cables to avoid component damage.

Battery Electrolyte Fluid Hazards

Warnings about battery electrolyte being toxic, caustic, and causing burns.

Battery Explosive Gases Warning

Warns that batteries emit explosive gases and require ventilation and distance from ignition sources.

Battery Fluid Spillage Precautions

Advice on handling skin contact, eye contact, and ingestion of battery fluid.

Battery Terminal and Removal Procedures

Battery Terminal Checking and Cleaning

Steps for checking and cleaning battery terminals and clamps for good condition.

Battery Electrolyte and Recharging

Electrolyte Level Check Procedure

Steps for checking the electrolyte level between MIN and MAX marks.

Electrolyte Level Topping Up Warning

Warns to use only distilled water and not to overfill the battery.

Battery Installation

Battery Installation Procedure (General)

Steps for installing the battery, including connecting cables and applying grease.

Battery Installation Procedure (MC150)

Specific steps for installing the battery on the MC150 model.

Fuse Maintenance

Fuse Check and Replacement Warning

Warns against repairing fuses and using incorrect types, which can cause damage or fire.

Blown Fuse Replacement Procedure

How to replace a blown fuse with one of the same rating and check the cause.

Headlight Beam Adjustment

Vertical Headlight Beam Adjustment

Instructions for adjusting the vertical headlight beam using a screwdriver.

Horizontal Headlight Beam Adjustment

Steps for adjusting the horizontal headlight beam by loosening nuts and adjusting angle.

Bulb Replacement Procedures

Fire Hazard Warning During Bulb Replacement

Warns of fire hazards when handling fuel near electrical components during bulb replacement.

Lighting Component Replacement

Low/High Beam Bulb Replacement (Halogen)

Instructions for replacing the low/high beam bulb, including connector and clip removal.

Rear Light Bulb Replacement

Number Plate Light Replacement

Vehicle Transportation Safety

Fuel Tank Draining Warning

Warns against draining the fuel tank, which can damage components.

Towing Warning

Warns against towing the vehicle with another vehicle.

Vehicle Transport Position and Securing

Advises transporting the vehicle in a vertical position, tied down, with wheels blocked.

Vehicle Cleaning Procedures

Brake Wetness After Washing

Warns about temporarily impaired brake function after washing and advises drying them.

High Pressure Washer Warning

Warns against using high-pressure washers, steam cleaners, or air jets due to potential damage.

Storage and Recommissioning

Precautions for Vehicle Storage

Details precautions to prevent negative effects from not using the vehicle.

Vehicle Recommissioning

Engine and Exhaust Cooling Warning

Warns to let the engine and exhaust cool down before carrying out operations.

Preliminary Checks Before Service Re-entry

Recommends carrying out preliminary checks before riding the vehicle after storage.

Test Ride Recommendation

Advises a test ride at moderate speed in low-traffic areas after storage.

Lubricant Chart

Brake Fluid Compatibility Warning

Warns to use new brake fluid only and not to mix different brands without ascertaining compatibility.

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