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APRILIA RALLY 50 User Manual

APRILIA RALLY 50
88 pages
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APRILIA RALLY 50 Specifications

General IconGeneral
Fuel SystemCarburetor
Rear SuspensionSingle shock absorber
Front BrakeDisc
Rear BrakeDrum
CoolingAir
TransmissionAutomatic
Front SuspensionTelescopic fork
EngineSingle cylinder, two-stroke

Summary

Foreword

Basic Safety Rules

Driving Requirements and Familiarization

Covers legal requirements, learning the vehicle, and choosing safe areas for initial rides.

Health and Substance Warnings

Highlights the impact of medication, alcohol, drugs, and fatigue on driving safety.

Driver Experience and Road Regulations

Emphasizes the importance of experience, lending rules, and adherence to traffic signs.

Safe Maneuvering and Conditions

Advises on avoiding abrupt movements and considering road surface and visibility.

Obstacle Avoidance and Driving Posture

Guidance on avoiding obstacles, slipstream riding, and maintaining correct posture.

Distraction Avoidance and Fluid Usage

Minimizing driver distractions and the importance of using correct fuels and lubricants.

Post-Accident Vehicle Checks

Procedures for checking vehicle damage after an accident and contacting a dealer.

Vehicle Modification Restrictions

Prohibits changes to vehicle parts like lights, indicators, and engine power.

Modification Consequences and Penalties

Details loss of insurance and legal sanctions for unauthorized vehicle tampering.

Prohibited Riding Practices

Advice against participating in races and riding off-road.

Clothing and Personal Protection

Helmet and Protective Apparel

Guidance on proper helmet use, protective clothing, visibility, and fit.

Securing Items in Pockets

Advises against carrying dangerous objects in pockets during rides.

Accessories and Their Impact

Accessory Installation Guidelines

Owner responsibility for accessories, avoiding function impairment and ensuring secure fastening.

Electrical System Load and Accessories

Precautions against electrical overloads and recommendations for genuine accessories.

Load Management and Luggage

Luggage Loading and Distribution

Principles for balancing load, securing luggage, and maintaining the center of gravity.

Avoiding Unsafe Luggage Placement

Guidance on not placing bulky items on handlebars or helmets on strings.

Luggage Security and Overload Warnings

Instructions on securing bags, avoiding protrusions, and respecting weight limits.

Vehicle Component Arrangement

Main Elements Identification

Diagram and key for identifying the primary components of the vehicle.

Instrument Panel and Controls

Handlebar Controls Identification

Locating and understanding the function of controls on the handlebars.

Dashboard Instruments and Indicators

Indicator Lights and Gauges Explained

Explains the meaning of warning lights, speedometer, odometer, and fuel level gauge.

Handlebar Control Operations

Left Handlebar Controls

Details on horn, cold start lever, and turn signal switch operations.

Right Handlebar Controls

Explanation of the start push button functionality.

Ignition Switch and Steering Lock

Ignition Switch Functionality

Operation of the key for ignition, locks, and compartment access.

Steering Lock Engagement

Step-by-step procedure for locking the steering mechanism.

Auxiliary Equipment and Storage

Saddle Access and Security

Instructions for unlocking, lifting, and securing the vehicle saddle.

Helmet and Glove Compartment

Details on the under-seat storage capacity and purpose.

Battery and Tool Kit Compartment

Location, access to battery/tools, and compartment capacity.

Bag Hook Safety and Capacity

Proper use of the bag hook and its weight limit.

Main Components - Fuel System

Fuel Safety and Refueling Procedures

Handling inflammable fuel, safety during refueling, and tank capacity.

Mixer Oil System Operation

Mixer Oil Tank Level and Refill

Function of mixer oil, reserve indicator, and topping up procedure.

Braking System Maintenance

Brake Fluid Recommendations and Safety

Fluid issues, handling precautions, environmental disposal, and dealer contact.

Front Brake System Operation

Importance of front brake, fluid change, disc brake, and reservoir location.

Front Brake Fluid Level Check and Topping Up

Procedure for checking fluid level and adding brake fluid.

Rear Brake Adjustment

Adjusting Rear Brake Idle Stroke

Measuring lever travel and using the adjuster to set brake clearance.

Tyre Maintenance and Safety

Tyre Pressure and Wear Checks

Importance of correct pressure, checking tyre wear, and damage.

Tyre Installation and Safety

Using correct tyre types, valve caps, and professional servicing advice.

Vehicle Systems Overview

Automatic Headlight Functionality

Explanation of how the headlights automatically turn on with the engine.

Catalytic Silencer Safety Precautions

Warning about hot surfaces and proper engine operation for converter efficiency.

Operational Guidelines and Checks

Preliminary Departure Checks

Importance of pre-ride inspections to ensure safe operation.

Starting the Engine Procedures

Electric Start Operation and Safety

Steps for electric starting, safety warnings, and oil light indication.

Kick Start Operation and Safety

Steps for kick starting the engine and associated safety warnings.

Starting After Extended Inactivity

Procedures for starting the engine after a long period of non-use.

Driving Techniques and Safety

Vehicle Departure and Acceleration

Guidance on getting underway, mirror adjustment, and throttle control.

Braking and Cornering Safety

Proper braking techniques, slowing for turns, and handling slippery conditions.

Engine Running-in Procedure

Running-in Guidelines and Limits

Importance of engine break-in, recommended road types, speed, and throttle limits.

Stopping and Parking Procedures

Vehicle Stopping and Ignition Off

Methods for stopping the vehicle and turning off the ignition switch.

Positioning on the Centre Stand

Safe parking on a stable surface and correct use of the centre stand.

Theft Prevention Measures

General Theft Deterrence

Using the steering lock, parking securely, and keeping documents in order.

Anti-Theft Hook Utilization

Purpose and correct usage of the anti-theft hook for securing the vehicle.

General Maintenance Guidelines

Maintenance Safety Precautions

Safety measures including engine cooling, part handling, reassembly, and protective gloves.

Vehicle Identification

Engine Number Location and Importance

Where to find the engine number and its significance for identification.

Frame Number Location and Access

Where to find the frame number and how to access it by removing a cover.

Air Cleaner System Maintenance

Air Cleaner Removal Process

Steps for removing the air cleaner, including safety warnings and clamp replacement.

Air Filter Cleaning and Oiling

Instructions for cleaning the filter element, drying it, and applying oil.

Transmission Oil Management

Checking Transmission Oil Level

Procedure for checking and topping up the transmission oil level.

Changing Transmission Oil

Recommended intervals and procedure for changing transmission oil.

Wheel and Tyre Maintenance

Front Wheel Disassembly Procedure

Step-by-step instructions for safely removing the front wheel.

Front Wheel Reassembly Procedure

Instructions for correctly reinstalling the front wheel, including torque specs.

Exhaust Silencer Maintenance

Exhaust Silencer Removal Steps

Procedure for safely removing the exhaust silencer, including cooling precautions.

Rear Wheel Maintenance

Rear Wheel Disassembly Steps

Instructions for removing the rear wheel, including silencer removal and nut change.

Rear Brake Cam Pin Greasing

Procedure for Greasing Brake Cam Pin

Frequency, steps, and precautions for greasing the rear brake cam pin.

Front Brake Pad Wear Check

Checking Front Brake Pad Thickness

How to inspect front brake pad wear and when replacement is needed.

Rear Brake Shoe Wear Check

Checking Rear Brake Shoe Thickness

How to inspect rear brake shoe wear and when replacement is needed.

Steering and Engine Mount Checks

Checking Steering System Slack

Procedure to detect and address looseness in the steering system.

Checking Engine Fulcrum Axis Slack

Procedure to check engine mount tightness and address any slack.

Accessing Internal Components

Removing the Inspection Cover

Steps to remove the inspection cover for access to internal components.

Removing Front Handlebar Cover

Steps to remove the front handlebar fairing, with handling precautions.

Engine Idling Speed Adjustment

Adjusting Idle RPM

Procedure for setting the correct idling speed and related precautions.

Accelerator Control Adjustment

Adjusting Accelerator Cable Slack

Procedure to set the correct play in the throttle control cable.

Spark Plug Maintenance

Spark Plug Inspection and Replacement

Checking condition, gap, cleaning, and replacement of the spark plug.

Battery Maintenance and Safety

Battery Checks and Electrolyte Safety

Checking battery level, terminals, and safe handling of electrolyte.

Battery Care During Long Inactivity

Steps to preserve battery health when the vehicle is unused for extended periods.

Checking and Recharging Battery Electrolyte

Procedure for checking electrolyte level and safely recharging the battery.

Electrical System Fuse Replacement

Procedure for Changing a Fuse

Safety, checking, and replacing blown fuses with correct types.

Lighting System Maintenance

Headlight Beam Adjustment Guide

Instructions on how to adjust the headlight beam direction accurately.

General Bulb Replacement Precautions

Safety and handling guidelines before changing any vehicle bulbs.

Changing Headlight Bulbs

Step-by-step instructions for replacing the vehicle's headlight bulbs.

Changing Front Direction Indicator Bulbs

Steps for replacing the front turn signal indicator bulbs.

Changing Rear Direction Indicator Bulbs

Steps for replacing the rear turn signal indicator bulbs.

Changing Dashboard Bulbs

Instructions for replacing bulbs for warning lights and dashboard illumination.

Changing Rear Light Bulbs

Steps for replacing the vehicle's rear light bulbs.

Transport and Fuel System Drainage

Vehicle Transport Guidelines

Precautions to take before transporting the vehicle, including fluid drainage.

Draining Fuel Tank and Carburettor

Procedure for emptying the fuel tank and carburettor components.

Vehicle Cleaning Procedures

Cleaning Methods and Precautions

Recommended cleaning techniques, material handling, and safety precautions.

Vehicle Inactivity Procedures

Preparing Vehicle for Long Inactivity

Steps to store the vehicle properly for extended periods to preserve its condition.

Post-Inactivity Vehicle Checks

Procedures for checking and preparing the vehicle after a period of storage.

Technical Data - Dimensions and Engine

Vehicle Dimensions and Weight

Specifications for vehicle dimensions like length, width, height, and weight.

Engine Specifications

Details on engine type, displacement, bore/stroke, compression, and cooling.

Technical Data - Transmission and Systems

Transmission, Wheels, and Tyres

Specifications for transmission, wheel sizes, tyre types, and inflation pressure.

Ignition, Electric System, and Capacities

Details on ignition, battery, bulbs, and fluid capacities.

Lubricant and Fluid Recommendations

Recommended Oils, Greases, and Fluids

List of approved lubricants and fluids for various vehicle components.

Wiring Diagram

Electrical Circuit Diagram

Visual representation of the vehicle's electrical system circuitry.

Wiring Diagram Component Identification

Key to identifying electrical components and understanding wire colours.

Important Notes and Recommendations

Genuine Spare Parts Requirement

Emphasis on the importance of using original Aprilia spare parts.

Environmental and Customer Responsibilities

Customer Thanks and Usage Responsibility

Company thanks and advice on responsible vehicle use and environmental disposal.

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