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ArSilicii DCC-530 User Manual

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ADVANCED ELECTRONIC ENGINEERING FOR AUTOMOTIVE
Automotive 3-stage Smart
Battery to Battery Chargers
DCC-530 and DCC-850
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ArSilicii DCC-530 Specifications

General IconGeneral
BrandArSilicii
ModelDCC-530
CategoryBattery Charger
LanguageEnglish

Summary

DCC Family Overview

DCC Family Introduction

Describes the DCC family of 12V DC-DC battery chargers and their purpose.

Safety and Warnings

General Safety Instructions

Crucial safety information for operating DCC-530 and DCC-850 battery chargers, including installation recommendations.

Explosive Gas Hazards

Highlights dangers of explosive gases from lead-acid batteries during operation and installation.

Personal Safety Precautions

Details essential personal safety measures, including eye protection and handling battery acid.

Product Specifications

Specifications Summary

Details technical specifications for DCC-530 and DCC-850 chargers, including ratings, power, and dimensions.

Product Description

General Description

Explains the general function and application of the DCC family of battery chargers.

System Logic

System Logic Overview

Describes the operational logic of the DCC charger, including its behavior when detecting a battery or load.

Charging Cycle Operation

Charging Cycle Stages

Illustrates and explains the three-stage charging process (Constant Current, Constant Voltage, Float).

DIP Switch Charging Presets

Explains how to select pre-set charging cycles using DIP switches based on battery type.

Custom Charge Cycle Configuration

Describes how to customize charge cycles via serial communication and proprietary software.

Custom System Logic

Custom System Logic Options

Explains how system logic can be customized for special needs and applications.

Front Panel Indicators

Front LED Status Indicators

Details the function and meaning of the four front LEDs indicating charger status.

Connectors

Connector Overview

Introduces the connectors on the DCC unit and refers to subsequent pages for details.

Connector A

Connector A Function

Details the function of Connector A as the input power line from the alternator.

Connector B

Connector B Function

Explains Connector B's role in connecting to the auxiliary battery and user loads.

Connector C

Connector C Function

Details Connector C for basic signal and serial port programming, including pin functions.

Connector D

Connector D Function

Details Connector D for signal inputs from the car, including engine run and activation signals.

Installation Diagrams

Power Line Connections

Explains power line connections, focusing on 3-wire and 4-wire configurations for leisure vehicles.

3-Wire Connection Explained

Describes the simpler 3-wire connection and its limitations for battery charging and load supply.

4-Wire Connection

4-Wire Connection Details

Recommends the 4-wire connection for separating loads and battery, enabling precise charging status estimation.

Control Signal Lines

Control Signal Line Usage

Explains necessary activation signals and options for disabling adaptive charging via Connector D.

Adaptive Charging Mode

Details adaptive charging mode, its function, and when it is enabled (e.g., small input cabling).

Vehicle Specific Cabling

Fiat/Stellantis Ducato Cabling

Provides specific wiring instructions for Fiat/Stellantis Ducato, disabling adaptive charging and managing signals.

Ford Transit Cabling

Details wiring for Ford Transit, disabling adaptive charging and using engine running and key position signals.

Basic Engine Run Signal Wiring

Explains wiring for basic engine run signals, disabling adaptive charging and managing unit shutdown.

Communication Bus

Bus Line Control and Monitoring

Describes how DCC-0850 operations can be controlled and monitored via a communication bus, defaulting to TTK bus.

Cable Sizing

Cable Sizing Guidelines

Outlines required cable sizes for different lengths to ensure voltage drop is less than 3%.

Wiring Best Practices

Wiring and Connection Quality

Emphasizes the importance of good, low-resistance wiring connections and recommends professional installation.

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