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Art's-Way Manufacturing 7165 User Manual

Art's-Way Manufacturing 7165
75 pages
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TO THE OWNER 1
O P E R A T O R S M A N U A L
Art’s-Way Manufacturing Co., Inc.
Model 7165
Grinder Mixer
Operator’s Manual
626810
Issued 03-2019

Table of Contents

Questions and Answers:

Art's-Way Manufacturing 7165 Specifications

General IconGeneral
BrandArt's-Way Manufacturing
Model7165
CategoryFarm Equipment
LanguageEnglish

Summary

Pre-Operation Safety

Before Operator Starts Engine

Instructions for safe operation before starting the machine.

Manual Introduction

To The Owner

Welcome and overview of the product purchase.

Specifications and Design Changes

Details on product changes and modifications.

Product Liability Statement

Company's stance on product safety and user responsibility.

Important Warranty Information

Details on warranty registration and claims.

Manual Limitations

Scope and applicability of the manual's content.

Parts and Service Information

Parts and Service Support

Information on obtaining parts and service support.

Serial Number Location

Guidance on finding the machine's serial and model numbers.

Warranty Details

General Safety First Principles

Accident Prevention Factors

Key factors for preventing accidents through operator awareness.

Universal Safety Alert Symbol

Explanation of the universal safety alert symbol.

Signal Word Definitions

Guidelines for understanding signal words and hazards.

General Safety Guidelines

Before Operating

Precautions to take before starting the machine.

During Operation

Safety measures to follow while operating the machine.

Maintenance Safety

Safety procedures for servicing and maintaining the equipment.

Safety Guidelines

Assembly Safety

Safety considerations for assembling the grinder mixer.

Safety Guidelines

Hydraulic Safety

Precautions for safe use and maintenance of hydraulic systems.

Transportation Safety

Guidelines for safely transporting the grinder mixer.

Storage Safety

Recommendations for safely storing the grinder mixer.

Tire Safety

Safety advice for tire installation and maintenance.

Safety Decal Identification

Decal Locations and Identification

Illustrates safety decal placement and meaning on the machine.

Safety Decals

Danger Decals

Details various DANGER level safety decals and their warnings.

Safety Decals

Warning and Caution Decals

Explains WARNING and CAUTION level safety decals and instructions.

Safety Decals

Hitch Instructions Decal

Specific caution decal regarding hitching procedures.

Grinder Mixer Introduction

Model 7165 Overview

General description of the grinder mixer's components and operation.

PTO and Hammer Mill Speed

Guidelines on tractor PTO and hammer mill operating speeds.

Grinder Mixer Preparation

Tires

Information on tire inflation and maintenance.

Guards, Doors, and Shields

Importance of keeping protective guards in place.

Grinder Mixer Preparation

Bolts and Nuts

Torque specifications and bolt identification for assembly.

Tractor Preparation

Requirements for the tractor to be used with the mixer.

Tractor Hitch

Instructions for adjusting and connecting the tractor hitch.

Attaching to the Tractor

Steps for physically connecting the mixer to the tractor.

Grinder Mixer Preparation

Hammer Mill Setup

Information on hammer mill setup and initial operation.

Initial Operation (Before Grinding)

Initial operational steps for new machines.

Detaching from Tractor

Procedures for safely disconnecting the mixer from the tractor.

Grinder Mixer Operation

Tractor PTO Engagement

How to engage and disengage the tractor PTO.

Hammer Mill Clutch Pin

Procedure for engaging and disengaging the hammer mill clutch.

Feed Gate Adjustment

Adjusting the feed gate for optimal material flow.

Wear Plates

Information on wear plates and their function.

Grinder Mixer Operation

Hay Retard Bolts Adjustment

Adjusting hay retard bolts for uniform feeding.

Grinder Mixer Operation

Screen Chart

Guide for selecting appropriate screen sizes for different materials.

Changing Screens

Steps for replacing hammer mill screens.

Grinder Mixer Operation

Processing Hay

Specific instructions for grinding hay.

Processing Without Mixing

Method for grinding material without mixing.

Adding Concentrate or Supplement

How to add supplements and micro-ingredients.

Grinder Mixer Operation

Filling the Mixer Tank

Proper procedure for filling the mixing tank.

Grinder Mixer Operation

Tractor Hydraulic Selector Valve

Using the tractor's selector valve for hydraulic functions.

Discharge Auger Lift and Swing Adjustment

Adjusting the discharge auger's lift and swing speeds.

Grinder Mixer Operation

Discharge Gate Function

Operation of the discharge gate via electric actuator.

Tractor Hydraulic Actuator Control

Controlling the discharge gate with the tractor's actuator.

Roll Feed Attachment

Information on the optional roll feed attachment.

Folding Auger Extension

Details on optional folding auger extensions.

Grinder Mixer Operation

Unloading Auger Hood

Function of the unloading auger hood and its spring-loaded door.

Auger Feed Operation

How to operate the auger feeder.

Grinder Mixer Operation

Auger Feeder Positioner

Using the auger feeder positioner for hopper adjustment.

Grinder Mixer Operation

Auger Feeder Positioner Locking Plate

Information on the transport locking plate for the auger feeder.

Auger Feed Controls

How to operate the auger feeder controls.

Tractor Hydraulic Auger Feed Controls

Operating the auger feeder using tractor hydraulics.

Grinder Mixer Adjustments

Drive Chain Adjustments

Adjusting tension for drive chains using idler sprockets.

Main Drive Chain Adjustment

Procedure for adjusting main drive chain tension.

Main Drive Belt Adjustment

Steps for re-tensioning main drive belts.

Grinder Mixer Adjustments

Hammer Mill Door Adjustment

Adjusting the pressure of the hammer mill door.

Grinder Mixer Adjustments

Hydraulic Swing Adjustment

Adjusting the hydraulic swing mechanism.

Swivel Stop Adjustment

Function and adjustment of the unloading auger swivel stop.

Discharge Auger Drive Adjustment

Adjusting tension for the discharge auger drive chain.

Grinder Mixer Adjustments

Discharge Auger Height Settings

Changing the discharge auger elevation configuration.

Grinder Mixer Adjustments

Tractor Hydraulics System Types

Adapting for different tractor hydraulic systems.

Wheel Bearing Adjustment

Procedure for tightening and adjusting wheel bearings.

Grinder Mixer Lubrication

PTO Driveline Lubrication

Lubrication points and intervals for the PTO driveline.

Hammer Mill Shaft Bearings Lubrication

Lubrication for hammer mill cylinder shaft bearings.

Grinder Mixer Lubrication

Hammer Mill Engaging Pin Lubrication

Lubrication for the hammer mill engaging pin.

Drive Shaft Bearings Lubrication

Lubrication for drive shaft pillow block bearings.

Drive Belt Idler Tensioner Lubrication

Lubrication for the drive belt idler tensioner.

Chains Lubrication and Maintenance

Lubrication and maintenance of chains.

Grinder Mixer Lubrication

Gearbox Oil Level and Change

Checking and changing gearbox oil levels.

Grinder Mixer Lubrication

Upper Vertical Mixing Auger Bearing Lubrication

Lubrication of the upper vertical mixing auger bearing.

Discharge U-Joint Lubrication

Lubrication for the discharge U-joint.

Discharge Pivot Pin Lubrication

Lubrication for the discharge pivot pin.

Grinder Mixer Lubrication

Wheel Bearing Lubrication

Cleaning and repacking wheel bearings.

Grinder Mixer Service

Torque Specifications

Guide for tightening bolts and nuts to specified torques.

Shear Bolts Information

Information and warnings regarding shear bolts.

Sprocket and Chain Alignment

Ensuring proper alignment of sprockets and chains.

Grinder Mixer Service

Hammer Replacement

Procedure for replacing worn or damaged hammers.

Reversing Hammers

Steps for reversing hammers to maintain balance.

Grinder Mixer Service

Standard Hammer Spacing

Hammer placement for standard configuration.

Alternate Hammer Spacing

Hammer placement for alternate configuration.

Grinder Mixer Service

Main Drive Belt Replacement

Instructions for replacing main drive belts.

Wear Plate Replacement

Procedure for replacing wear plates in the hammer mill.

Grinder Mixer Troubleshooting

PTO Driveline Issues

Troubleshooting PTO driveline problems.

Mill Vibration Issues

Diagnosing and resolving excessive mill vibration.

Excessive Noise Issues

Addressing unusual noises during operation.

Low Hammer Mill Volume

Troubleshooting low material volume from the hammer mill.

Tractor RPM Issues

Resolving issues with tractor engine RPM during grinding.

Drive Belt Squeal

Diagnosing and fixing drive belt squealing.

Drive Belt Excessive Wear

Addressing excessive wear on drive belts.

Material Bridges in Tank

Troubleshooting material bridging in the mixing tank.

Feed Roll Issues

Resolving problems with the feed roll not drawing material.

Grinder Mixer Troubleshooting

Mixing Auger Not Running

Diagnosing why the mixing auger is not operating.

Discharge Auger Feed Issues

Troubleshooting problems with the discharge auger not unloading feed.

Gate Actuator Not Working

Diagnosing and fixing issues with the gate actuator.

Discharge Auger Engagement Issues

Resolving problems with the discharge auger not engaging.

Discharge Auger Speed/Stall Issues

Troubleshooting discharge auger slowing down or stalling.

Discharge Auger Jerkiness

Addressing jerky movements of the discharge auger.

Discharge Auger Slow Movement

Diagnosing slow lifting or lowering of the discharge auger.

Auger Feeder Stops

Troubleshooting the auger feeder stopping when the mill is engaged.

Self-Contained System Introduction

System Overview

Introduction to the self-contained hydraulic system and its components.

Tractor Preparation for Self-Contained System

Tractor requirements and connections for self-contained hydraulics.

Self-Contained System Preparation

Electrical Components Installation

Installation and connection of electrical components.

Remote Control & Receiver Setup

Setting up the wireless remote control and receiver.

Discharge Gate Latching Mode

Configuring the discharge start/stop button for latching.

Self-Contained System Controls

Synchronizing Receiver to Remote

Procedure for synchronizing the remote control with the receiver.

Resetting Remote Sleep/Shutoff Time

Adjusting sleep and shutoff timer settings for the remote.

Self-Contained System Components

Control Box as Backup Operation

Using the control box as a backup for remote operation.

Hydraulic Components Overview

Overview of hydraulic system components and checks.

Self-Contained System Operation

Discharge Auger Lift Cylinder Adjustment

Adjusting the speed of the discharge auger lift cylinder.

Discharge Auger Swing Motor Adjustment

Adjusting the speed of the discharge auger swing motor.

Discharge Auger Pressure Relief

Setting pressure relief for discharge auger protection.

Hydraulic System Pressure Relief

Setting pressure relief for the overall hydraulic system.

Hydraulic Discharge Auger Soft Shift Controller

Explanation of the soft shift controller for smooth operation.

Self-Contained System Service & Lubrication

Main Drive Chain Adjustment

Adjusting the main drive chain tension and alignment.

Hydraulic Valves

Information on preset hydraulic valves.

Belt Tension Adjustment

Checking and setting belt tension for the hydraulic pump.

Hydraulic Filtration

Maintenance and replacement of the hydraulic reservoir filter.

Self-Contained System Service & Lubrication

Filler/Breather Filter Maintenance

Maintenance and cleaning of the filler/breather filter.

Self-Contained System Service & Lubrication

Hydraulic Cooler Maintenance

Procedures for external and internal cleaning of the hydraulic cooler.

Self-Contained System Troubleshooting Guide

Self-Contained System Troubleshooting

Wireless Remote Control Issues

Troubleshooting issues with the wireless remote control.

Partial Remote Control Functionality

Diagnosing intermittent or non-working remote functions.

Discharge Auger Lift/Swing Issues

Troubleshooting problems with discharge auger lift and swing.

Self-Contained System Troubleshooting

Discharge Auger Operation Issues

Diagnosing various problems with discharge auger operation.

Hydraulic System Performance Issues

Troubleshooting slow hydraulic system performance and overheating.

Self-Contained Remote Control Error Codes

Attachments Overview

Electronic Scale Attachment

Information on the electronic scale attachment.

Adjustable Scale Arm Attachment

Details on the adjustable scale arm attachment.

Discharge Unloading Auger Extensions

Information on available auger extensions.

Attachment Details

Screens

Information on available hammer mill screens.

Hydraulic Roll Feed Attachment

Overview of the hydraulic roll feed attachment.

Roll Feed Adjustment

How to adjust the roll feed tension and settings.

Machine Specifications

Tank and Frame Specifications

Dimensions and capacity details for the tank and frame.

Discharge Auger Specifications

Specifications for the discharge auger.

Auger Feeder Specifications

Specifications for the auger feeder.

Mixing Auger Specifications

Specifications for the mixing auger.

Supplement Hopper Specifications

Specifications for the supplement hopper.

Hammer Mills Specifications

Specifications related to the hammer mills.

Power Required

Minimum power requirements for operating the machine.

Self-Contained Hydraulics Specifications

Pump Specifications

Details on the hydraulic pump specifications.

Hydraulic Reservoir Specifications

Specifications for the hydraulic reservoir.

Filters/Strainers/Breathers/Indicators

Specifications for various filters and indicators.

Hydraulic Motors Specifications

Specifications for hydraulic motors.

Manifold Valve Assembly Specifications

Specifications for the manifold valve assembly.

Self-Contained Hydraulics Specifications

Solenoid Valve SP Specifications

Specifications for the proportional solenoid valve.

Soft Start Controller Specifications

Specifications for the soft start controller.

Solenoid Valves SV1 & SV2 Specifications

Specifications for solenoid-operated valves.

Flow Control Valves FR1, FR2, & FR3 Specifications

Specifications for adjustable flow control valves.

Needle Valve NV Specifications

Specifications for the needle valve.

Relief Valves RV1 & RV2 Specifications

Specifications for relief valves.

Logic Element EP Specifications

Specifications for the logic element.

Check Valve CV Specifications

Specifications for the check valve.

Pilot Check Valve PC Specifications

Specifications for the pilot check valve.

System Component Specifications

Pressure Gauges G1 & G2 Specifications

Specifications for pressure gauges.

Auger Feeder Flow Control Specifications

Specifications for the auger feeder flow control.

Hydraulic Oil Cooler Specifications

Specifications for the electric hydraulic oil cooler.

Electric Actuator Specifications

Specifications for the electric actuator.

Electric Control Box Specifications

Specifications for the electric control box.

Wireless Remote Control Specifications

Specifications for the wireless remote control and receiver.

Tractor Hydraulics Schematics

Self-Contained Hydraulics Schematics

Self-Contained Wiring Schematics

Control Box Wiring Harness

Wiring diagram for the control box harness.

Valve Bank, Manifold, Actuator Wiring

Wiring for valve bank, manifold, and actuator.

Self-Contained Wiring Details

Receiver 8-Output Wiring

Wiring diagram for the 8-output receiver.

Optional Wire Harness Extension

Wiring for the optional extension harness.

Technical Manuals Information