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ASC Signal NGC-ODU-208-3 User Manual

ASC Signal NGC-ODU-208-3
90 pages
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7580368_Rev D Page 0 of 89
NGC-ODU
Antenna Controller
Unit
&
Handheld Controller
Advanced Technical Manual
Manual# 7580368 – Revision D
ASC Signal Corporation
CANADA: USA:
606 Beech Street 1120 Jupiter Rd.
Whitby, Ontario, Canada Ste. 102
L1N 7T8 Plano, TX 75074

Table of Contents

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ASC Signal NGC-ODU-208-3 Specifications

General IconGeneral
BrandASC Signal
ModelNGC-ODU-208-3
CategoryAntenna
LanguageEnglish

Summary

Introduction to the NGC Antenna Controller Outdoor Unit

Purpose, Overview, and Description

Provides preventive maintenance, troubleshooting, and corrective maintenance information for the NGC Antenna Controller Outdoor Unit (ODU).

Personnel Requirements

Specifies that installation, maintenance, and removal require qualified and experienced personnel.

Miscellaneous Notices

Covers proprietary information and notes on product design changes.

Warning Symbols

Explains safety symbols and the caution required when operating components.

Safety Terms Summary

Defines safety terms like DANGER, WARNING, CAUTION, and PRUDENCE used in the manual.

Summary of Safety Precautions

Outlines essential safety precautions such as keeping away from live circuits and not servicing alone.

Things to Never Do

Lists critical actions to avoid, such as touching live circuits or servicing alone.

Parts Verification

Instructions on verifying received shipment against packing slip before installation.

Operation of Handheld Controller

Handheld-to-ODU Connection

Details how to connect the handheld controller to the NGC-ODU, including ESTOP procedures.

Handheld Keypad Breakdown

Explains the function of each button on the handheld controller's keypad.

Handheld Screens Breakdown

Illustrates the general menu tree and navigation flow for the handheld controller.

General User Screens

Describes the HOME SCREEN and its button ribbon options for general users.

Jog Screen

Details the JOG SCREEN for moving the antenna and viewing feedback.

GoTo Screen

Explains the GoTo SCREEN for precise antenna movement and target setting.

Parameters Screens & Pages

Overview of parameter screens displaying system status and configuration.

Current Faults Screen

Displays a list of all active faults for the NGC-ODU.

Message Log Screen

Allows viewing of historical pop-up messages logged by the handheld controller.

Installation Screens

Guides users through the setup interview process for configuring parameters.

Diagnostic Commands Screen

Provides access to advanced diagnostic functions and commands.

Password Screen

Allows users to enter and exit installer mode using passwords.

System Information (SYSINFO) Screen

Displays general system information such as software version and time/date.

Example Installer Screens

Highlights installer-specific screens like Edit Fractions and Search.

Shortcuts

Feature to quickly find specific parameter screens via a shortcut list.

ODU System and Parts Overview

ODU with Parts Numbered

Diagram of the NGC Outdoor Unit with numbered components.

ODU Connectors & Cable Glands

Identifies and describes the purpose of ODU connectors and cable glands.

Master Controller (MC-7)

Details the MC-7 PWA as the master controller for the NGC-ODU.

Axis Control Units (ACU)

Explains the function of Axis Control Units in providing loop closure for motors.

Axis Sending Units (ASU)

Describes the ASU's role in reading angular feedback and limit conditions.

EL/Az VFD

Details the Elevation and Azimuth Variable Frequency Drives (VFDs).

Power Supply Board

Information on the A10 Power Supply Board providing power to the ODU.

Miscellaneous Parts Descriptions

Descriptions of various components like thermostats, heaters, and circuit breakers.

Terminal Blocks

Details the purpose and designations of terminal blocks TB1 through TB4.

External Wiring Interface (EWI)-1

Describes the EWI-1 board for terminating field-installed wiring.

External Wiring Interface (EWI)-2

Describes the EWI-2 board for high-accuracy SSI-based optical encoders.

ODU System & Parts Troubleshooting

Antenna Jog/Movement Issues

Troubleshooting flowchart for issues when the antenna won't jog or move.

Directional/Axis Issues

Troubleshooting steps for incorrect movement direction or display values.

Movement & Wiring Troubleshooting

Scenarios and solutions for movement and wiring problems in Az/El axes.

Polarization Troubleshooting Issues

Flowcharts for troubleshooting when the polarization axis does not move correctly.

Other Pol Troubleshooting Scenarios/Solutions

Addresses scenarios like polarization axis not displayed or moving incorrectly.

Other Troubleshooting Scenarios

Troubleshooting for handheld terminal not working or NGC-IDU communication faults.

Cleaning, Inspections, & Maintenance

General Cleaning

Procedures for general cleaning of the NGC ODU components.

Cleaning Electrical Parts

Methods for cleaning dust and foreign particles from electrical components.

Cleaning Mechanical Parts

Procedures for cleaning dust, dirt, and contaminants from mechanical parts.

Inspections

Guidelines for performing monthly visual inspections and annual checks.

Preservation of Component Parts (Aluminum ONLY)

Instructions for cleaning and painting aluminum components.

Presence of Moisture/Water

Actions to take in case of moisture or water ingress into the ODU.

NGC-ODU Spare Kits

VFDs

List of VFD spare kits available for maintenance.

Power Supplies

Details the NGC-SPR-ODU-PS module including its power supplies.

Boards

Lists available spare boards like MC-7, ACU-2, ASU-2, EWI-1, and SPU-1.

POL Drive Related

Information on the spare Pol Interface Assembly kit.

Low Temp Related

Details spare kits for low temperature protection (heater, thermostat, relay).

Circuit Breakers

Lists part numbers for various circuit breakers used in the ODU.

Spare E-Stop

Kit contents for the spare Emergency Stop components.

Spare Handheld Terminal

Information on the spare programmed handheld terminal and tethered plug.

Appendix A: PWA Display Codes & NGC-ODU Faults Glossary

PWA Error Codes

List of error codes displayed by PWAs indicating status or faults.

PWA Rotary Switch Settings

Table showing rotary switch settings for MC, ACU, and ASU boards.

NGC-ODU Faults Glossary

Glossary of faults reported by the NGC-ODU system.

Appendix B: Theory of Operation

NGC-ODU Block Diagram

Block diagram illustrating the NGC-ODU system components and connections.

NGC Antenna Control System Block Diagram

Block diagram of the NGC antenna control system, showing IDU and ODU interaction.

Role of the NGC-ODU in the System

Defines the NGC-ODU's responsibilities for pointing and interfacing.

Basic Structure of the NGC-ODU Control Electronics

Describes the fundamental control electronics components of the NGC-ODU.

NGC Bus

Explains the NGC Bus structure, protocol, and cable types.

Operational Configurations

Details system configurations like 'Fixed', 'Mobile', and 'SRT Only'.

Movement Control and Monitoring

Explains how the NGC-ODU implements movement commands from IDU or handheld.

Angular Feedback

Describes how angular feedback is obtained and processed from resolvers/encoders.

Limit Switches

Explains the function of limit switches and how hard/soft limits work.

Emergency Stop / Interlocks

Details how the emergency stop signal is processed by the ACU-2 PWA.

Rate Loop Control (Jogging)

Explains how jog commands are implemented via direct drive signals.

Closed Position Loop Control - Azimuth and Elevation

Describes PID feedback control systems for Azimuth and Elevation axes.

Closed Loop Position Control - Polarization

Explains the ON/OFF control system with deadband for the polarization axis.

Coordinate Transformations

How the ODU transforms platform attitudes for the IDU's true pointing angles.

Motorized SRT Carriage Option

Details the SRT Carriage Assembly for tracking small movements.

Multi-Axis Path Planning

Software function to allocate movement between main axes and SRT.

Platform-Specific Accessories

Information on accessories like the AS-1 Attitude Sensor.

Appendix C: Glossary Tables

List of Handheld Terminal Parameters

Alphabetical list of handheld terminal parameters with descriptions and ranges.

Axis Limit Conditions, Azimuth, Polarization, & SRT X Axes

Limit conditions for axes with clockwise and counterclockwise directions.

Axis Limit Conditions, Elevation & SRT Y Axes

Limit conditions for axes with up and down directions.

Supplementary Azimuth Axis Inputs

Extra inputs for azimuth axis in customized installations.

Supplementary Elevation Axis Inputs

Extra inputs for elevation axis in customized installations.

Cabinet Power Status Fields

Summary field for cabinet power status.

NGC Communications Bus Entities

Lists PWAs that may be installed on the NGC Bus.

Compass Calibration Statuses

Legal values for the compass calibration field.

Compass Faults

List of compass faults that may be reported.

Compass Mode

Compass modes selectable in TriFold configuration.

GPS Faults

List of GPS faults reported by an AS-1 module.

GPS Quality

GPS quality values returned by the AS-1.

Limit Switch Mask Fields

Fields to disable unused limit inputs.

Local Remote Settings

Values for local/remote control settings.

Axis Movement Faults

Axis movement faults that can be reported.

Movement Command Enumerations

Commanded functions that can be entered for SRT and Pol.

SRT Overall Status

Summary of the SRT's overall status.

SRT Temperature Status

Summary of the SRT temperature.

SRT Z Limit Status Field

Indicates if the Z axis of an XYZ SRT has a limit fault.

Track Mode Enumeration

Track modes reported by the NGC-ODU from NGC-IDU data.

Track State Field Meanings

Track states reported by the NGC-ODU from NGC-IDU data.

VFD DataLink Status

Statuses of the Modbus for each control unit.

Encoder/Resolver Types

Lists encoder and resolver types typically used with EWI-2.

Diagnostic Commands

Table of diagnostic commands, their purpose, and consequences.

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