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ASG X-PAQ ASG-SD2500 Series User Manual

ASG X-PAQ ASG-SD2500 Series
81 pages
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ASG, Division of Jergens, Inc.
15700 S. Waterloo Road | Cleveland, OH 44110-3898
Phone: (
888) 486-6163 | Fax: (216) 481-4519
Email: asginfo@asg-jergens.com | Web: www.asg-jergens.com
ASG, Division of Jergens, Inc.
15700 S. Waterloo Road | Cleveland, OH 44110-3898
Phone: (
888) 486-6163 | Fax: (216) 481-4519
Email: asginfo@asg-jergens.com | Web: www.asg-jergens.com
ASG-SD2500 & ASG-CT2500
ASG-SD2500 Series Screwdriver & Controller
User’s Guide
Version 3.0.3
May 2016
Document CT-2500-1 EN
Original Instructions
Version 3.0.4
September 2017
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ASG X-PAQ ASG-SD2500 Series Specifications

General IconGeneral
ESD SafeYes
Voltage100-240 VAC
Max Torque2.5 Nm
Battery TypeLi-Ion
Chuck TypeHex

Summary

Declaration of Conformity

Information on Noise Emission

Information on Transmitted Vibration

Safety Precautions

General Safety Warnings

Key safety warnings and precautions for operating the equipment.

Specific Safety Instructions

Detailed safety instructions regarding power cords, cables, and cleaning.

Operational Safety Guidelines

Guidance on personal protective equipment, work area safety, and prohibited uses.

Introduction

Product Overview and Setup Guidance

General introduction to the user's guide and system setup.

Model Number Keys

Tool Model Number Key

Explanation of how to interpret tool model numbers.

Cable Model Number Key

Explanation of how to interpret cable model numbers.

Installation

Controller Installation & Power Requirements

Instructions for mounting and powering the controller unit.

Tool Installation

Steps for connecting the tool to the controller.

Pistol Grip Assembly

Instructions for installing the optional pistol grip attachment.

ASG-SD2500 Functions

Standard Features

Description of the default features of the ASG-SD2500 screwdrivers.

Optional Features

Description of optional features available for the ASG-SD2500 screwdrivers.

ASG-SD2500 Operation

Motor Specifications & Basic Operation

Details on motor specs, forward/reverse function, and bit changing.

Run Tool Screen Interface

Understanding the Run Tool Screen

Explanation of the elements and functions displayed on the Run Tool screen.

Tool Information Screen

Displaying Tool Characteristics

How to view detailed information about the connected tool.

Setup Screen Configuration

Tool Triggering & Bolt Counts Setup

Configuring how the tool is triggered and the number of bolts per task.

Bolt Retries & Reverse Settings

Setting up retry mechanisms and reverse operation parameters.

Parameter Setup

Parameter Definition and Configuration

Defining and configuring torque and angle parameters for tasks.

Bolt Sequences

Defining Bolt Sequence Steps

Assigning parameters to specific bolts within a task sequence.

Prevailing Torque

Calculating Prevailing Torque

Using the 'Calc Prevail Torque' feature for specific applications.

Prevailing Torque Link

Linking Prevailing Torque Calculations

Recalling and compensating for prevailing torque in subsequent steps.

Task Setup

Renaming and Importing Tasks

Customizing task names and importing task files.

Exporting Task Settings to USB

Backing up and transferring task configurations to a USB drive.

Input Programming

Task Selection via Inputs

Configuring inputs for task selection and other functions.

Enable Bolts via Inputs

Using inputs to enable or disable bolts within a task.

Remote Start via Inputs

Configuring inputs for remote tool starting.

Reverse Rotation Select via Inputs

Using inputs to control tool reverse rotation direction.

Remote Reset via Inputs

Configuring inputs for remotely resetting tool operations.

Remote Halt via Inputs

Configuring inputs for remotely halting tool operations.

Output Programming

Configuring Output Signals

Setting up programmable outputs for various events.

Available Output Criteria

Details on the conditions that trigger output signals.

I/O Port Pin Guide

Input Port Pinout (DB15 Male)

Pin assignment details for the input port.

Output Port Pinout (DB25 Male)

Pin assignment details for the output port.

Graph Screens

Torque and Angle Graph Displays

Viewing torque and angle data over time or against each other.

Speed and Power Graph Displays

Viewing speed and power data over time.

Graph Data Export to USB

Exporting Graph Data

Process for exporting graph data to a USB flash drive.

Data Screen & Downloading

Data Screen Overview & Erasing Data

Viewing, navigating, and erasing stored rundown data.

Downloading Data to USB

Instructions for transferring data from the controller to a USB drive.

System Setup

Passwords & User Management

Setting up and managing user access and passwords.

Date/Time Settings

Configuring the controller's date and time.

Tool Trigger Sensitivity

Adjusting the sensitivity for push-to-start and lever start triggers.

Tool Calibration

Viewing and potentially modifying the tool's calibration value.

Controller Information

Viewing controller details, firmware versions, and serial numbers.

Firmware Update & Screen Calibration

Updating controller firmware and calibrating the touch screen.

Service & Warranty

Service Procedures

Guidelines for returning products for repair.

Product Warranty Information

Details on the product warranty coverage and terms.

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