ASV PT60 - Page 2

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Table of Contents
1. Product Safety
Chapter Overview ...................................................1-1
Safety Messages.....................................................1-1
Information Messages.............................................1-1
Basic Precautions ...................................................1-1
Safety Signs.......................................................1-1
Protective Equipment.........................................1-2
Mounting and Dismounting ................................1-2
Lifting.................................................................1-2
Hot Fluids and Parts ..........................................1-2
Corrosion Inhibitor .............................................1-2
Batteries ............................................................1-2
Pressurized Items..............................................1-2
Repair .....................................................................1-3
Attachments............................................................1-3
Asbestos Information ..............................................1-4
Machine Labels and Decals ....................................1-4
Product ID Number............................................1-4
Machine Label and Decal Examples..................1-5
2. Technical Specifications
PT-50 Specifications ...............................................2-1
Engine ...............................................................2-1
Transmission .....................................................2-1
Drive Motors ......................................................2-1
Control Handles.................................................2-1
Auxiliary Pump...................................................2-1
Loader Valve......................................................2-1
Cooler................................................................2-1
Critical Torque Specifications ............................2-1
PT-60 Specifications ...............................................2-2
Engine ...............................................................2-2
Transmission .....................................................2-2
Drive Motors ......................................................2-2
Control Handles.................................................2-2
Auxiliary Pump...................................................2-2
Loader Valve......................................................2-2
Cooler................................................................2-2
Critical Torque Specifications ............................2-2
3. System Diagrams
Chapter Overview ...................................................3-1
Filtering and Cooling System ..................................3-1
Auxiliary Circuit System (PT-50/60) ........................3-2
Drive Loop System (PT-50/60)................................3-3
Electrical Attachment Outlet (PT-50/60)……………3-4
4. Machine Controls and Instrumentation
Chapter Overview ...................................................4-1
Machine Controls ....................................................4-1
Loader Control...................................................4-1
Drive Control......................................................4-1
Throttle ..............................................................4-1
Instrumentation .......................................................4-1
Switches..................................................................4-2
5. Operator Enclosure Disassembly
and Assembly
Chapter Overview ...................................................5-1
Personal Safety.......................................................5-1
Machine Preparation...............................................5-1
Preliminary Checkout..............................................5-1
Operator Enclosure Disassembly and Assembly
Procedures..............................................................5-1
Light Bar Removal and Installation .........................5-1
Light Bar Removal.............................................5-1
Light Bar Installation..........................................5-2
Ignition Switch Removal and Installation.................5-2
Ignition Switch Removal ....................................5-2
Ignition Switch Installation .................................5-3
Gauge Removal and Installation.............................5-4
Gauge Removal.................................................5-4
Gauge Installation..............................................5-4
Lap Bar Gas Assist Spring Removal
and Installation........................................................5-5
Lap Bar Gas Assist Spring Removal .................5-5
Lap Bar Gas Assist Spring Installation ..............5-5
6. Chassis Disassembly and Assembly
Chapter Overview ...................................................6-1
Personal Safety.......................................................6-1
Machine Preparation...............................................6-1
Preliminary Checkout..............................................6-1
Chassis Disassembly and Assembly
Procedures..............................................................6-1
Seat Removal and Installation ................................6-1
Seat Removal....................................................6-1
Seat Installation.................................................6-2
Fuel Sending Unit Removal and Installation ...........6-2
Fuel Sending Unit Removal...............................6-3
Fuel Sending Unit Installation............................6-3
7. Radiator/Oil Cooler Disassembly
and Assembly
Chapter Overview ...................................................7-1
Personal Safety.......................................................7-1
Machine Preparation...............................................7-1
Preliminary Checkout..............................................7-1
Radiator/Oil Cooler Disassembly and Assembly
Procedures..............................................................7-1
Fan Guard Removal and Installation.......................7-1
Fan Guard Removal ..........................................7-2
Fan Guard Installation .......................................7-2
Radiator/Cooler Removal and Installation...............7-2
Radiator/Cooler Removal ..................................7-2
Radiator/Cooler Installation ...............................7-4