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ATEK MAKINA KONIG NEWLINE Series User Manual

ATEK MAKINA KONIG NEWLINE Series
18 pages
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INSTRUCTIONS BOOKLET
Rim Press + Lathe
KÖNİG NEWLİNE
English
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ATEK MAKINA KONIG NEWLINE Series Specifications

General IconGeneral
BrandATEK MAKINA
ModelKONIG NEWLINE Series
CategoryWheel Balancers
LanguageEnglish

Summary

Declaration of Conformity

Manufacturer Details

Provides manufacturer's name, address, and contact information for the declared products.

Machinery and Directives

Lists the machinery types and relevant EU directives for product compliance.

Harmonized Standards

Specifies the applied harmonized standards for safety, voltage, and electromagnetic compatibility.

Warranty Certificate

Warranty Coverage and Duration

Details the one-year warranty period against material and production defects.

Exclusions and Responsibilities

Outlines damages not covered by warranty, such as misuse or external causes.

Maintenance and Warranty Validity

Emphasizes the need for periodic maintenance and correct electrical setup for warranty.

Clause 1: Important Notice

Machine Purpose and Operation

Describes the machine as a rim press for repairing defective rims and general operation limits.

General Operational Guidelines

Stresses that only trained personnel should operate or service the machine.

Clause 2: Technical Characteristics

Machine Dimensions and Weight

Provides physical specifications including height, width, length, and net weight.

Operating Specifications

Details noise level, machine code, voltage, frequency, and RPM.

Clause 3: Parts of the Machine

Accessories Provided

Lists included accessories like flanches, gauges, and support pieces for rim repair.

Content of the Box

Details the items included in the packaging, such as supports, pins, and screws.

Clause 4: Introduction

Manual Conservation and Use

Instructions for keeping the manual accessible and integral to the machine.

Packing, Transport, and Storage

Guidelines for safe handling, lifting, moving, and storing the machine.

General Safety Guidelines

Key safety rules for operating the rim repair machine, including rim size and usage limitations.

Clause 5: Packing, Transport, Storage

Packing and Handling Procedures

Details on how to pack, lift, and handle the machine safely.

Storage Conditions

Specifies temperature and environmental conditions for storing the machine.

Clause 6: Safety Warnings

Pre-Operation Safety Checks

Mandatory checks like fixing the rim and ensuring piston position before operation.

Operational Safety Precautions

Warnings about keeping hands clear of moving parts and not using the piston on living things.

Maintenance Safety

Safety measures during cleaning, including unplugging the machine and avoiding water jets.

Clause 7: Rim Repair Equipment

Key Equipment Components

Identifies and illustrates components like thrusting groups and the lathe unit.

Clause 8: Problems, Causes, Remedies

Flange Rotation Troubleshooting

Addresses issues with flange rotation, listing causes and remedies.

Hydraulic Pressure Troubleshooting

Provides solutions for insufficient hydraulic unit pressure.

Clause 9: Machine Fixing onto Floor

Floor Mounting Procedure

Step-by-step instructions for drilling and fixing the machine to the floor.

Location and Safe Distance

Guidance on placing the machine for safe and ergonomic operation.

Electrical System Connections

Safety requirements for connecting the machine to the electrical supply.

Clause 10: Operations and Use

Connecting Rim to Flansh

Steps for cleaning the rim and securely attaching it to the flansh.

Analyzing Defective Area

Procedure for identifying, marking, and preparing the rim's defect for repair.

Rim Repairing Positions

Illustrations showing various positions for performing rim repairs on the machine.

Operations and Use

Repair Examples

Demonstrates different scenarios and methods for repairing rim defects.

Lathe Operation

Instructions for using the lathe function to clean burrs and overplus parts.

Clause 11: Routine Maintenance

Maintenance Schedule

Daily, monthly, and yearly tasks to ensure machine efficiency and function.

Storage Procedures

Guidelines for storing the machine during periods of inactivity or long-term storage.

Clause 12: Technical Assistance and Spare

Machine Warranty and Support

Information on warranty, consulting for malfunctions, and contacting assistance services.

Safety Warnings

Critical warnings regarding motors, hydraulic systems, and the use of original parts.

Clause 13: Electrical Plan

Wiring Diagram

Schematic illustrating the electrical connections, components, and power supply.

Control Switches and Motors

Details on the function of switches for reduction, hydraulic, and energy control.

Clause 13: Demontage Plan

Exploded View of Machine Parts

An exploded diagram showing the arrangement of machine components for disassembly.

Part Identification and Labeling

Labels and part numbers corresponding to individual components in the diagram.

Spare Parts List

Part Number Index

A comprehensive list correlating part numbers with their descriptions.

Component Descriptions

Detailed listing of all available spare parts, including body groups, shafts, and fasteners.