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ATV ATV110-M User Manual

ATV ATV110-M
127 pages
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Table of Contents

Questions and Answers:

ATV ATV110-M Specifications

General IconGeneral
BrandATV
ModelATV110-M
CategoryOffroad Vehicle
LanguageEnglish

Summary

Chapter I General description

Section 1 Description

Describes the ATV components with numbered illustrations.

Section 2 Special tools, instruments & meters

Lists specialized tools and instruments required for maintenance.

Section 3 Identification code, label of model and engine N0.

Explains how to find the vehicle's identification and engine numbers.

Section 4 Points for attention in maintenance

Provides crucial guidelines and precautions for performing maintenance tasks safely and effectively.

Section 5 Specification

(I) How to use conversion table of unit

Details how to use the conversion table for units in the manual.

II.Basic specification

Lists fundamental technical specifications of the ATV for reference.

III.ATV body

Provides specifications and limits for the ATV's body components.

IV.Maintenance specification of engine

Section 6 Wiring diagram of ATV

Section 7 Requirements for torque of fastener

Section 8 Lubrication

Section 9 Lubrication point and type of lubricants

(II)Lubrication point and type of lubricants(Engine)

Identifies lubrication points on the engine and the corresponding lubricant types.

Chapter II MAINTENANCE AND ADJUSTMENT OF VEHICLE

Section 1 Periodic Maintenance/Lubrication

Provides a schedule for regular maintenance tasks and lubrication intervals.

Section 2 Disassembly and assembly of Cushion, Fender and Fuel tank

(III)Front fender

Instructions for disassembling and assembling the front fender.

(IV)Fuel tank

Procedures for disassembling and assembling the fuel tank.

Section 3 Maintenance and Adjustment of Vehicle Body

(I) Wear inspection of front&rear brake

Details how to inspect the wear on front and rear brake pads and shoes.

(II) Adjustment of front brake

Explains how to adjust the free clearance of the front brake lever.

(III)Adjustment of free clearance of left lever and rear brake pedal

Guides on adjusting brake lever and pedal free play for optimal braking.

(IV)Inspection of steering system

(V)Adjustment of toe-in of front wheel

Details the procedure for measuring and adjusting the front wheel toe-in.

(VI)Adjustment of rear shock absorber

Explains how to adjust the spring preload on the rear shock absorber.

(VII) Inspection of tire

Covers tire characteristics and recommended pressure for safe operation.

(XIII)Inspection of rim

Instructions for inspecting the wheel rims for damage or deformation.

Section 4 Maintenance and Adjustment of Electrical Appliance

(I)Inspection of battery

Details safety precautions and procedures for inspecting the vehicle's battery.

(II)Inspection of fuse

Outlines the steps for inspecting and testing the vehicle's fuses.

Section 5 Maintainace and Adjustment of Engine

(I)Adjustment of clutch

Explains how to adjust the clutch clearance for proper operation.

(II)Clean of air filter

Provides instructions for cleaning and inspecting the air filter.

(III)Inspection of spark plug

Details the inspection, cleaning, and adjustment of the spark plug.

(IV)Adjustment of idle speed

Guides on setting the engine's idle speed for optimal performance.

(V)Adjusting ment of free clearance of throttle grip

(VI)Adjustment of speed limitator

Describes how to adjust the speed limiter to control maximum speed.

(VII)Adjustment of valve, clearance

Details the procedure for adjusting valve clearance when the engine is cold.

(VIII)Inspection of ignition timing

Outlines how to inspect and verify the engine's ignition timing.

(IX)Measuring of compressive force

Explains how to measure the engine's compression force for performance checks.

(X).Inspection of oil quantity of engine

Details how to check and maintain the correct engine oil level.

(XI)Replacement of engine oil and inspection of oil flow

Guides on replacing engine oil and inspecting oil flow for proper lubrication.

Chapter III Repair and Maintenance of Vehicle body

Section 1 Front wheel and Front Brake

Details technical parameters and disassembly for the front wheel and brake system.

Section 2 Rear wheel/rear brake/rear wheel axle

Outlines removal steps and inspection procedures for the rear wheel, brake, and axle.

Section 3 Steering Operation System

(II)Removal steps of steering vertical column welding

Provides instructions for removing the steering vertical column assembly.

(III)Inspection content

Covers inspection procedures for steering bar, column, and related parts.

(IV)Installment steps

Outlines the steps for installing steering system components.

(V)Installation steps of steering bar

Section 4 Front shock absorber and Front wheel fork

(III)Installment steps

Provides steps for installing the front shock absorber and wheel fork assembly.

Section 5 Rear shock absorber and Rear wheel fork

Chapter IV Electric Appliance

Section 1 Inspect switch

Provides instructions for inspecting the operation of the vehicle's switches.

Section 2 Troubleshooting the ignition system failure

Section 3 Running of starting circuit

Section 4 Troubleshooting electric starting system

Section 5 Check starting Motor

Section 6 No charging in the Battery

Section 7 Troubleshooting

Section 8 Inspection of Lighting system

Chapter V Engine

Section 1 Disassembly of engine

Step-by-step instructions for removing the engine from the ATV.

(II) Disassembly of engine

Detailed procedures for disassembling the engine into its major components.

Section 2 Inspection and Maintenance of Engine

2.Intake and exhaust valve

Covers inspection of intake and exhaust valves, including surface and rod end.

3.Valve guide pipe

Details checking, disassembling, and installing the valve guide pipe.

4.Valve race

Covers cleaning, checking, and measuring the valve race for proper seating.

5.Valve spring

Details measuring the free length and installing the valve spring.

ChapterVI Vehicle Ordinary Trouble and Judgment

( I )Starting trouble/difficulty

Details common issues affecting the vehicle's starting system and potential causes.

(II)Poor idle speed performance

Lists causes and solutions for poor engine performance at idle speed.

(III)Poor middle and high speed performance

Addresses issues affecting the engine's performance at mid-range and high speeds.

(IV)Shifting trouble

Explains common problems related to the shifting mechanism and transmission.

3.Shift is out of gear

(X) Lighting system

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