ATV ATV110-M User Manual

127 pages

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Table of Contents

Table of Contents3
Chapter I General Description7
Section 1Description7
Section 2 Special Tools, Instruments & Meters8
- (I) Special Tools8
- (II) Instruments & Tools9
Section 3 Identification Code, Label of Model and Engine no10
Section 4 Points for Attention in Maintenance10
Section 5 Specification14
- How to Use Conversion Table of Unit14
- How to Use Conversion Table14
- Definition of Unit14
- II.basic Specification15
- III.ATV Body16
- Maintenance Specification of Engine17
Section 6 Wiring Diagram of ATV20
Section 7 Requirements for Torque of Fastener21
Section 8 Lubrication22
Section 9 Lubrication Point and Type of Lubricants23
- Lubrication Point and Type of Lubricants(ATV Body)23
- Lubrication Point and Type of Lubricants(Engine)24
Chapter II Maintenance and Adjustment of Vehicle25
Section 1 Periodic Maintenance/Lubrication25
Section 2 Disassembly and Assembly of Cushion, Fender and Fuel Tank26
- (I) Cushion26
- (II) Rear Fender26
- (III)Front Fender28
- (IV)Fuel Tank29
Section 3 Maintenance and Adjustment of Vehicle Body32
- (I) Wear Inspection of Front and Rear Brake32
- (II) Adjustment of Front Brake32
- (III)Adjustment of Free Clearance of Left Lever and Rear Brake Pedal33
- (IV)Inspection of Steering System35
- (V)Adjustment of Toe-In of Front Wheel36
- (VI)Adjustment of Rear Shock Absorber37
- (VII)Inspection of Tire38
- (VIII) Inspection of Rim39
Section 4 Maintenance and Adjustment of Electrical Appliance40
- (I)Inspection of Battery40
- (II)Inspection of Fuse41
Section 5 Maintenance and Adjustment of Engine42
- (I)Adjustment of Clutch42
- (II)Clean of Air Filter42
- (III)Inspection of Spark Plug43
- (IV)Adjustment of Idle Speed44
- (V) Adjustment of Free Clearance of Throttle Grip44
- (VI)Adjustment of Speed Limitator45
- (VII) Adjustment of Valve Clearance45
- (VII) Inspection of Ignition Timing47
- (IX)Measuring of Compressive Force48
- (X) Inspection Oil Quantity of Engine49
- (XI)Replacement of Engine Oil and Inspection of Oil Flow50
Chapter III Repair and Maintenance of Vehicle Body52
Section 1 Rear Driving Gearcase and Driving Shaft52
- (I)Disassembly52
- II.inspecting Procedures54
- (III)Installation Procedure57
Section 2 Rear Wheel/Rear Brake/Rear Wheel Axle60
- (I) Removal Steps60
- (II) Inspection Steps61
Section 3 Steering Operation System63
- (I)Removal Steps of Steering Bar63
- (II)Removal Steps of Steering Vertical Column Welding64
- (III)Inspection Content65
- (IV)Installment Steps66
- (V)Installation Steps of Steering Bar69
Section 4 Front Shock Absorber and Front Wheel Fork70
- (I)Disassembly70
- (II) Inspection Steps71
- (III)Installment Steps72
Section 5 Rear Shock Absorber and Rear Wheel Fork75
Chapter IV Electric Appliance76
Section 1 Inspect Switch76
- (I)Inspect Switch76
Section 2 Check Lamp(Headlight)77
Section 3 Troubleshooting the Ignition System Failure81
Section 4 Troublshooting Electric Starting System82
Section 5 Check Starting Motor85
Section 6 no Charging in the Battery87
Section 7 Troubleshooting89
Section 8 Inspection of Lighting System91
Chapter V Engine92
Section 1 Disassembly of Engine92
- (I)Remove the Engine from Finished ATV92
- (II) Disassembly of Engine94
Section 2 Inspection and Maintenance of Engine102
Chapter VI Vecicle Ordinary Trouble and Its Judgement122
- ( I )Starting Trouble/Difficulty122
- (II)Poor Idle Speed Performance123
(III) Poor Middle and High Speed Performance123
(IV) Shifting Troubler123
(V) Clutch Slips124
(VI) Clutch Is Locked124
(VII) Engine Is Overheat124
(VIII) Brake Trouble124
(IX) Shock Absorber Failure/Improper Operation124
(X) Lighting System125

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ATV ATV110-M Specifications

General

Brand	ATV
Model	ATV110-M
Category	Offroad Vehicle
Language	English

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