4 Repair instructions
⇒ “4.1 Rules for cleanliness”, page 6
⇒ “4.2 General repair instructions”, page 6
⇒ “4.3 Deactivating ATF pump and discharging hydraulic accu‐
mulator”, page 7
⇒ “4.4 Contact corrosion”, page 8
⇒ “4.5 Safety functions of gearbox control unit”, page 8
4.1 Rules for cleanliness
♦ Carefully clean connection points and the surrounding area
with engine cleaner or brake cleaner and dry thoroughly before
opening.
♦ Use cleaning fluid - D 009 401 04- to clean the gearbox and
its components.
♦ Use lint-free cloths for cleaning, such as the “X70” cloth from
Kimberly-Clark Professional.
♦ Seal off open lines and connections immediately with clean
plugs or protective caps from engine bung set - VAS 6122- .
♦ After removal, place parts on a clean surface and cover them.
Use sheeting and paper. Use lint-free cloths.
♦ Carefully cover or seal open components if repairs cannot be
carried out immediately.
♦ Only install clean components; replacement parts should only
be unpacked immediately prior to installation.
♦ Protect unplugged electrical connectors against dirt and mois‐
ture and make sure connections are dry when attaching.
4.2 General repair instructions
♦ Proper tools and the maximum possible care and cleanliness
are essential for satisfactory repairs to the transmission units.
The usual basic safety precautions also naturally apply when
carrying out repair work.
♦ To avoid repetition, a number of generally applicable instruc‐
tions for the various repair procedures are summarised here.
They apply to the work described in this Manual.
Guided Fault Finding, Vehicle self-diagnosis and Test Instru‐
ments
♦ Before servicing the gearbox, use Diagnosis mode to identify
the cause of damage as precisely as possible ⇒ Vehicle diag‐
nostic tester.
Special tools
For a complete list of special tools used in this Workshop Manual
please refer to ⇒ "Workshop equipment and special tools" .
Environmental and waste disposal regulations for oil
♦ Gear oil and any other type of oil must be handled with care.
♦ Dispose of drained oil properly.
♦ Always adhere to statutory environmental and waste disposal
regulations.
♦ Observe the information shown on the packaging of the oil.
Audi A4 2015 ➤ , Audi A4 Avant 2015 ➤ , Audi A4 China 2016 ➤ , Audi A4 a ...
7-speed dual clutch gearbox 0CJ, 0CK, 0CL, 0DN, 0DP - Edition 08.2018
6 Rep. gr.00 - Technical data
To Next Page
Loading...
