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Ausrv XL15 User Manual

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Phone: 1300 494 494
Copyright © Market Direct Group Pty Ltd 2021 All Rights Reserved
OWNER’S MANUAL
EDITION: 2021 - Version 1
XL15
OFFROAD CARAVAN
www.marketdirect.com.au

Table of Contents

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Ausrv XL15 Specifications

General IconGeneral
BrandAusrv
ModelXL15
CategoryCaravans
LanguageEnglish

Summary

Use of Product

Servicing

Information for qualified individuals performing maintenance and repairs on the caravan.

Section 1. Introduction

WELCOME TO AUSRV

An overview of the benefits and intent of owning an AusRV Caravan for outdoor experiences.

Terminology & Abbreviations

Definitions of technical terms and abbreviations used in the owner's manual.

Tow Vehicle and Trailer Compatibility

Ensuring your tow vehicle is suitable and compatible with the caravan's specifications.

Specifications

Dimensions and Weights

Detailed measurements and weight capacities of the caravan, including Tare, ATM, and GTM.

Chassis and Construction

Information on the caravan's chassis materials, construction, and body composition.

Electrical Systems

Overview of the caravan's electrical components, including battery, chargers, and inverter.

AUSRV Contact Details and Stores

Queensland Locations

Contact information and addresses for AUSRV dealerships in Queensland.

New South Wales Locations

Contact information and addresses for AUSRV dealerships in New South Wales.

Victoria Locations

Contact information and addresses for AUSRV dealerships in Victoria.

Western Australia Locations

Contact information and addresses for AUSRV dealerships in Western Australia.

South Australia Locations

Contact information and addresses for AUSRV dealerships in South Australia.

Safety Information

Warnings and Precautions

Essential safety warnings and precautions before operating or maintaining the caravan.

Modifications to The Product

Guidelines and warnings regarding modifications to gas systems and chassis.

Jacking Your Caravan

Safe Usage Guidelines

Instructions and safety procedures for correctly and safely jacking the caravan.

Electrical Safety

Warnings and Precautions

Critical safety warnings for working with electrical equipment and batteries.

240V System Safety

Safety guidelines for the caravan's 240V electrical system and connections.

Vehicle Electrical Requirements

Brake Controller

Requirement for an electric brake controller fitted to the tow vehicle.

Correct Vehicle Wiring

Ensuring proper vehicle wiring for breakaway systems and caravan charging.

Trailer Lights

Charging Caravan

Gas & Appliance Safety

Gas Certification

Information on the caravan's gas system certification and requirements.

Gas Cylinder Safety

Guidelines for the safe handling, storage, and use of LPG gas cylinders.

Truma Hot Water System

Operating Instructions

Step-by-step instructions for operating the Truma hot water system.

Filling with Water

Procedure for filling the Truma UltraRapid hot water system with water.

Draining the Water Heater

Instructions for safely draining the Truma hot water heater, especially for frost protection.

Using the Caravan

Weights and Payload Capacities

Understanding the caravan's weight limits and payload capacities.

How to Load Your Caravan

Guidance on correctly loading the caravan for balanced weight distribution and stability.

Ball Weight

Tyre Pressures

Recommended tyre pressures for optimal handling and safety based on caravan weight.

Pre-Trip Inspection

Tyres

Checks for tyre condition, pressure, and tread depth before a trip.

Hitch and Chains

Inspection of the hitch, chains, and coupling mechanism for damage and function.

Brakes & Breakaway System

Verification of the proper operation of brakes and the breakaway system.

Safety Chains and Shackles

Attaching Chains

Correct procedure for attaching safety chains to the towbar for secure towing.

Connecting the Breakaway

Proper connection of the breakaway lanyard to a solid part of the tow vehicle.

Finding a Suitable Spot

Stabiliser Legs

Proper use and setting of stabiliser legs for caravan stability.

Electric Awning/Annex

Kitchen

Main Electrical Panel

Connecting to Mains Power

Charging the Caravan

How the caravan charges from mains power via the onboard charger.

Packing Up the Caravan

Checklist for securely packing down the caravan before travel or storage.

Storing Your Caravan

Power Management

Recommendations for managing power systems when storing the caravan.

Locks and Latches

Towing the Caravan

Hitch - Connecting the Hitch

Step-by-step guide on safely coupling and uncoupling the caravan hitch.

Care and Maintenance of the Caravan

Protection of Finishes

Guidelines for cleaning and protecting paint, windows, and interior finishes.

Mechanical Maintenance

Routine checks and maintenance for mechanical components like brakes and suspension.

Caravan Body Maintenance

Maintenance for caravan body components including seals, latches, and sealants.

Roof Maintenance

Care instructions for solar panels, sealants, and the canopy lifting mechanism.

Suspension

Wheels and Tyres

Maintenance and checks for caravan wheels, tyres, brakes, and bearings.

Handbrake

Adjuster

Procedure for adjusting the handbrake cable tension for correct operation.

Hitch

Cruisemaster DO35 Maintenance

Periodic maintenance procedures for the Cruisemaster DO35 hitch.

Plumbing and Toilet

Truma Hot Water Heater

Maintenance and de-scaling instructions for the Truma hot water system.

Toilet Care and Maintenance

Recommendations for cleaning and maintaining the Thetford toilet system.

Moisture and Mould Protection

Protecting from Mould

Methods to prevent mould growth in the caravan, especially during storage.

Protecting Your Investment

Stone Stomper

Information on using a Stone Stomper to protect the caravan from road debris.

Anti-Theft Devices

Recommendations for anti-theft devices to protect the caravan from theft.

Electrical

Wiring Diagram

Schematic diagram illustrating the caravan's electrical system layout.

Troubleshooting - 240v

Inverter and Error Codes

Common error codes and conditions for the 240v inverter and their remedies.

12 Volt Trouble Shooting

Plumbing

Hot Water System

Troubleshooting common issues with the caravan's hot water system.

Water Pump

Troubleshooting problems related to the caravan's water pump operation.

Driving Off Road

Corrugations & Rough Road

Tips for driving on corrugated roads to minimize damage to the caravan.

Sand Driving

Advice on reducing tyre pressure and speed when driving on sand.

Creek and River Crossings

Precautions and safety advice for navigating water crossings.

Recommended Recovery Products

Hardware

Essential recovery hardware like shackles, straps, and traction boards.

Wheels and Tyres

Off Road Use

Adjusting tyre pressures and speed for off-road conditions.

Suspension

Wheel Alignment

Maintaining proper wheel alignment and avoiding premature misalignment.

Service Record Booklet

First Service (500km or 3 months)

Hitch

Check hitch bolts and lubricate with high-temp bearing grease.

Handbrake

Inspect and adjust the caravan's handbrake.

Brakes & Bearings

Inspect and adjust brakes, and check wheel bearings.

Wheel Nuts

Check wheel nut condition and torque specifications.

Tyres

Inspect tyres for wear, damage, and correct pressure.

Suspension

Grease suspension bushes and check for play.

Every 6 Months / 5,000km Service

Hitch

Check hitch bolts to specified torque.

Handbrake

Check and adjust the handbrake cable.

Suspension

Lubricate and check suspension bushes for movement.

Brakes

Inspect and adjust brakes, checking lining thickness.

Wheel Bearings

Remove, clean, lubricate, and inspect wheel bearings.

Wheel Nuts

Inspect wheel nut condition and torque.

12 Months / 10,000km Service

Chassis and Suspension

Service checks for chassis, suspension, hitch, and drawbar components.

12 Volt Electrical

Inspection of 12-volt electrical systems including lights, battery, and charging.

240 Volt Electrical

Checks for the 240-volt system, including RCD unit and mains input.

Caravan Body

Maintenance for caravan body elements like hatches, doors, and seals.

Plumbing

Warranty Statement

Validity of Claims

Conditions and terms for making a warranty claim on purchased items.

Caravans & Caravan Trailers

Details of the 12-month limited manufacturer's warranty for caravans and trailers.

Supplier Details

Guide to Video Library