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Avix SUPERCHARGER 60 R3.0 60 R3.0 User Manual

Avix SUPERCHARGER 60 R3.0 60 R3.0
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Operator Manual, Supercharger 60 R3.0
Page 1 of 62
TABLE OF CONTENTS
1. INTRODUCTION AND SYSTEM DESCRIPTION .................................................................. 5
2. CONDENSED OPERATING INSTRUCTIONS ....................................................................... 8
2.1 Constant Current Charge (normal mode) ............................................................................................... 8
2.2 Constant Voltage ........................................................................................................................................ 9
2.3 Peak Voltage Charge ............................................................................................................................... 10
2.4 Discharge .................................................................................................................................................. 11
3. SPECIFICATIONS ................................................................................................................ 12
3.1 CHARGE .................................................................................................................................................. 12
3.2 DISCHARGE ........................................................................................................................................... 14
3.3 TIMER ...................................................................................................................................................... 15
3.4 LINE INPUT VOLTAGE: ...................................................................................................................... 16
3.5 DIGITAL PANEL METERS .................................................................................................................. 17
3.6 FUSES and BREAKERS (Other than charge and discharge current limiters) ................................. 17
4. CONTROLS AND DISPLAYS .............................................................................................. 18
4.1 M1 - Ammeter .......................................................................................................................................... 18
4.2 M1 - Voltmeter ......................................................................................................................................... 18
4.3 R1 - Main Charge Current Selector ....................................................................................................... 18
4.4 R2 - Topping/Discharge Current Selector ............................................................................................. 18
4.5 SW1 - Main Time selector switch ........................................................................................................... 18
4.6 SW2 - Total Time selector switch ........................................................................................................... 18
4.7 SW3 – Keypad .......................................................................................................................................... 18
4.8 SW4 - CELL SELECTOR: ..................................................................................................................... 19
4.9 SW5 - DIGITAL VOLTMETER INPUT SELECTOR: ...................................................................... 19
4.10 SW6 - VOLTAGE MODE SELECTOR:............................................................................................... 19
4.11 SW7 - TIMER SPEED SELECTOR: .................................................................................................... 19
4.12 DS1A - RESET:........................................................................................................................................ 21
4.13 DS1B - CYC END: ................................................................................................................................... 21
4.14 DS2A - DUAL: ......................................................................................................................................... 21
4.15 DS2B - MAIN: .......................................................................................................................................... 21
4.16 DS3A - SINGLE: ...................................................................................................................................... 21
4.17 DS3B - TOP: ............................................................................................................................................. 21
4.18 DS4A - AUTO: ......................................................................................................................................... 21
4.19 DS4B - DISCH: ........................................................................................................................................ 21

Table of Contents

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Avix SUPERCHARGER 60 R3.0 60 R3.0 Specifications

General IconGeneral
BrandAvix
ModelSUPERCHARGER 60 R3.0 60 R3.0
CategoryBattery Charger
LanguageEnglish

Summary

2. Condensed Operating Instructions

2.1 Constant Current Charge

Step-by-step guide for constant current charging mode.

2.2 Constant Voltage Charge

Instructions for operating the charger in constant voltage mode.

2.3 Peak Voltage Charge

Procedure for charging using the peak voltage detection method.

2.4 Discharge Operation

Procedure for discharging batteries using the unit.

4. Controls and Displays

4.1 Meters and Current/Voltage Selectors

Description of Ammeter, Voltmeter, and current/voltage selectors.

4.2 Time Selectors, Keypad, and Mode Selectors

Explanation of time selectors, keypad, and mode selection switches.

4.3 Status and Fault Indicators

Descriptions for all status (DS) and fault indicators.

8. Verification of Performance

8.1 Test Equipment and Visual Checks

List of test equipment and initial visual verification steps.

8.4-8.8 Safety Cut-Off Tests

Tests for Overtemp, Voltage, Overvoltage, and Discharge Voltage cut-offs.

8.9-8.13 Operational Mode Verifications

Verification steps for Discharge, Current Tracking, Voltage Control, Float, and Peak modes.

8.14 Meter Accuracy Verification

Steps to verify the accuracy of the digital panel meters.

9. Calibration Procedures

9.1 Circuit Board Adjustment Guidelines

General guidelines and warnings for circuit board adjustments.

9.2 Digital Meters Calibration

Calibration steps for the Ammeter and Voltmeter displays.

9.3-9.5 Control, Current, and Voltage Board Calibration

Calibration steps for Control, Current Control, and Voltage Control boards.

10. Troubleshooting and Repairs

10.1 Troubleshooting Common Issues

Hints and directions to locate probable causes of performance deviation.

10.2 Finding a Shorted Discharge Transistor

Procedure to locate a shorted transistor in the discharge bank.