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Aybey Elektronik AE-LIFT Series User Manual

Aybey Elektronik AE-LIFT Series
53 pages
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AE-LIFT
AE-LIFTAE-LIFT
AE-LIFT
MOTOR DRIVER
MOTOR DRIVERMOTOR DRIVER
MOTOR DRIVER

USER MANUAL
Version: 1.1
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Aybey Elektronik AE-LIFT Series Specifications

General IconGeneral
Cooling MethodForced air cooling
Storage Temperature-20°C to +60°C
Control MethodVector Control
Protection FeaturesOvervoltage, Undervoltage, Overcurrent, Short Circuit, Overheating
ApplicationElevators
CommunicationModbus
Operating Temperature-10°C to +40°C
HumidityLess than 95% RH, non-condensing
AltitudeUp to 1000m (derating above 1000m)

Summary

SECTION 1-WARNINGS

SECTION 2-TECHNICAL SPECIFICATIONS

2.1 ELECTRICAL SPECIFICATIONS

Technical specifications for electrical components and capacities of the AE-Lift motor driver.

2.2 MECHANICAL SPECIFICATIONS

Details the physical dimensions and mounting information for the AE-Lift motor driver box.

SECTION 3-TECHNICAL SPECIFICATION OF AUXILIARY UNITS

SECTION 4-ELECTRICAL CONNECTIONS and TERMINAL LIST

4.1 MOTOR DRIVER MAIN CONNECTIONS

Describes the primary power and control circuit connections for the AE-Lift motor driver.

4.2 DRIVER - MOTOR CONNECTIONS

Details how to connect the AE-Lift motor driver to induction and synchronous (gearless) motors.

4.3 CONTROL OF MOTOR CONTACTORS

Explains the methods for controlling motor contactors, either directly by the AE-Lift or via a control panel.

4.3.1 Control of Motor Contactors by AE-Lift

Details how the AE-Lift directly controls motor contactors for accurate timing and release.

4.3.2 Control of Motor Contactors by Control Panel

Describes control panel-based contactor switching, emphasizing the role of the REN relay for safety.

4.4 BRAKE COIL SWITCHING

Provides the connection diagram and advice for switching the brake coil in the AE-Lift system.

4.5 POWER CIRCUIT TERMINALS

Lists and defines the terminals for the power circuit of the AE-Lift motor driver.

4.6 CONTROL CIRCUIT TERMINALS

Details input and output terminals for the control circuit of the AE-Lift motor driver.

4.7 ENCODER TERMINALS

Lists terminals for encoder connections, crucial for closed-loop control.

4.7.1 Asynchronous Motor

Details incremental encoder terminal connections for asynchronous motors.

4.7.2 Synchronous (Gearless) Motor

Explains encoder board requirements and terminal lists for synchronous (gearless) motors.

SECTION 5-LCD DISPLAY and KEYPAD

5.1 KEYPAD

Describes the functions of the keypad buttons for parameter adjustment and system observation.

5.2 WARNING LEDS

Explains the meaning and behavior of the yellow (ERROR) and green (STATUS) warning LEDs.

5.3 LCD Display Information Screens

Details how information like startup, main screen, version, serial number, and I/O status is displayed on the LCD.

SECTION 6-DİL SEÇİMİ / LANGUAGE

SECTION 7-SERVICES

SECTION 8-PARAMETER SETTINGS

8.1 SPEED PARAMETERS

Covers parameters related to adjusting the lift's speed settings, including selection and acceleration/deceleration.

8.1.1 Speed Selection

Details parameters for selecting and configuring different speed levels for the lift.

8.1.1.1 Speed Triggering

Explains how speed inputs are enabled and how they function based on parameter settings.

8.1.1.2 Speed Input Precedence

Defines the order of priority for active speed inputs when multiple are active.

8.1.1.3 Speed Qualification

Lists and describes parameters for qualifying various speed settings like creeping, inspection, and rescue speeds.

8.1.2 Acceleration

Details parameters controlling the rate at which the lift accelerates to its target speed.

8.1.2.1 [S10]-Acceleration

Explains the [S10] parameter for setting the system's acceleration value.

8.1.2.2 S-Curve on Starting

Describes how S-curve parameters ([S11], [S12]) provide smooth acceleration transitions.

8.1.3 Deceleration

Covers parameters that manage the rate at which the lift slows down.

8.1.3.1 [S13]-Deceleration

Explains the [S13] parameter for setting the system's deceleration value.

8.1.3.2 S-Curve on Stopping

Details how S-curve parameters ([S14], [S15]) provide smooth deceleration transitions.

8.1.4 Stopping

Explains parameters ([S17], [S18]) related to the lift's stopping behavior and reference speed.

8.2 TIMINGS

Covers all timing parameters essential for comfortable drive and stopping processes.

8.2.1 Timings on Startup

Details timing parameters related to the startup sequence of the lift system.

8.2.2 Timings on Stopping

Explains timing parameters that govern the stopping sequence and brake release.

8.3 CONTROL PARAMETERS

Parameters for controlling the lift's operation beyond speed and timing.

8.3.1 General Control Parameters

Covers general control parameters like drive type, encoder filter, and carrier frequency.

8.3.2 PID Control

Explains the Proportional-Integral-Derivative control system for motor speed adjustment.

8.3.2.1 Zero Speed PD Control

Details PD control coefficients ([C03], [C04]) for managing slip during zero speed startup.

8.3.2.2 Start Speed PI Control

Explains PI control coefficients ([C05], [C06]) for motion and start speed adjustments.

8.3.2.3 Motion PI Control

Describes PI coefficients for motion control, varying based on speed ranges.

8.3.3 Open Loop Control

Covers voltage/frequency (V/f) curve control for lift operations without encoder feedback.

8.3.4 Lift Rescue Operation Control

Details how the AE-Lift driver handles rescue operations using battery or UPS during power failures.

8.4 MOTOR PARAMETERS

Parameters related to motor and encoder specifications, set by user or tuning process.

8.5 PROGRAMMABLE INPUTS

Explains the functions of three programmable inputs (I1, I2, I3) for custom control actions.

8.6 PROGRAMMABLE OUTPUTS

Details the two programmable outputs (O1, O2) and their associated functions.

8.7 PASSWORD CHANGE PROCESS

Describes the menu password protection feature and how to change the password.

8.8 MOTOR TUNING

Guides through the motor tuning process for defining motor parameters without requiring motor rotation.

SECTION 9-ERROR LOGS

9.1 ERROR LOG ANALYZING

How to access and interpret saved error logs for troubleshooting the AE-Lift system.

9.1.1 Main Menu Screen

Displays the screen for accessing the error log from the main menu.

9.1.2 Error Log Screen

Shows the format of the error log list, including sequence and error codes.

9.1.3 Error Detail Screen 1

Provides detailed error information, including target speed and motion mode.

9.1.4 Error Detail Screen 2

Displays further error details such as reference speed, output current, and bus voltage.

SECTION 10-COMPUTER (SERIAL PORT) and SERIAL COMMUNICATION CONNECTIONS (CANBus)

10.1 COMPUTER CONNECTION (ETHERNET)

Explains how to connect the AE-Lift driver to a computer via Ethernet for parameter management and monitoring.

ANNEX1 - PARAMETER LIST

ANNEX2 – AE-LIFT SPEED TIME DIAGRAM