Bad Boy 40 Series User Manual

Chapter 1 General InformatIon
taBle of ContentS
1.
GENERAL INFORMATION FOR SERVICE .. 1-8
1.1 For safe operation .................................1-8
1.1.1 Work place ...................................... 1-8
1.1.2 Working clothes and other
safety gears .................................... 1-9
1.1.3 Tool ................................................. 1-9
1.1.4 Standard parts, lubricant,
grease and oil ................................1-10
1.1.5 Finishing up and checking .............1 -1 0
1.1.6 Torque part ....................................1-10
1.1.7 Electric system ..............................1-10
1.1.8 Safety during service .....................1-11
1.1.9 Waste disposal ..............................1-12
2. LOCATION OF DECALS ........................1-13
3. GENERAL INFORMATION FOR
MAINTENANCE .................................... 1-22
3.1 Tightening torque ................................. 1- 2 2
3.1.1 Hex. bolt ....................................... 1-22
3.1.2 Stud bolt ....................................... 1-22
3.2 Oil, grease, fuel and coolant
specications .......................................1-23
3.3 Electric device service ......................... 1-2 3
3.4 Using standard part and adhesive ....... 1-24
4. INSPECTION AND CORRESPONDING
ACTION ................................................. 1-26
4.1 Daily inspection ................................... 1-26
4.1.1 Checking work place .................... 1-26
4.1.2 Checking condition around tractor 1-26
4.1.3 Checking when seating on
driver's seat .................................. 1-26
4.1.4 Checking when turning ignition
switch ............................................ 1-2 6
4.1.5 Checking when starting engine .... 1-26
5.
GENERAL INFORMATION FOR SERVICE ..1-27
5.1. Machine history and information ......... 1-27
5.1.1 Serial number ............................... 1-27
5.1.2 Transmission serial number ......... 1-27
5.1.3 Engine number ............................. 1-27
5.1.4 Hourmeter ..................................... 1-27
6. COMPONENTS OF TRACTOR ............. 1-28
6.1 Front and rear exterior view ................ 1-2 8
6.2 Interior view .........................................1-30
7. TRACTOR SPECIFICATIONS ............... 1-32
7.1 Exterior dimensions ............................. 1-32
7.2 Majorspecications .............................1- 34
7.3 Driving speed .......................................1-36
8. PERIODIC INSPECTION ....................... 1-37
8.1 Periodic maintenance schedule table .. 1- 37
8.2 Inspection Description .........................1-39
8.2.1 Fueling into fuel tank .................... 1-39
8.2.2 Checking engine oil ..................... 1-40
8.2.3 Checking coolant amount ............ 1- 40
8.2.4 Checking lamps ............................ 1 - 41
8.2.5 Checking seat belt ........................ 1 - 41
8.2.6 Cleaning radiator dust grill ............ 1- 41
8.2.7
Checking instrument cluster signals ......1-42
8.2.8 Changing engine oil ...................... 1-42
8.2.9Replacingengineoillter ............ 1-43
8.2.10ReplacingHSTlter ..................... 1-44
8.2.11 Replacing transmission/
hydrauliclter ............................ 1-44
8.2.12Changingtransmissionuid/
hydraulic oil ................................. 1-45
8.2.13 Adjusting brake pedal .................. 1- 46
8.2.14 Adjusting fan belt tension ............ 1-46
8.2.15 Checking fuel line ........................ 1- 47
8.2.16 Cleaning air cleaner element ....... 1-47
8.2.17 Bat ter y ......................................... 1-48
8.2.18 Checking radiator and intake
hoses .......................................... 1- 48
8.2.19 Applying grease ........................... 1-4 9
8.2.20 Adding anti-freeze ....................... 1-50
8.2.21 Fuse and relay .............................1- 51
8.2.22Tireinationpressure .................. 1- 5 3
8.2.23 Checking toe-in ........................... 1-53
8.2.24 Adjusting front wheel toe-in ......... 1- 54
8.2.25 Tightening wheel bolt .................. 1-54

Bad Boy 40 Series Specifications

General

Brand	Bad Boy
Model	40 Series
Category	Tractor
Language	English