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BAE OPzV Series User Manual

BAE OPzV Series
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STATIONARY BAE BATTERIES:
Valve Regulated Lead Acid (VRLA)
Installation and Operating Instructions
OPzV & OGiV Series Batteries
Important Documents - Do Not Discard
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BAE OPzV Series Specifications

General IconGeneral
BrandBAE
ModelOPzV Series
CategoryCamera Accessories
LanguageEnglish

Summary

Safety Precautions & Warnings

Electrolyte Hazards

Harmful dilute sulfuric acid, conductivity, and corrosion risks.

Electrical Hazards

High voltage, high current shock and short circuit hazards.

Explosive Gases

Risk of explosion from generated gases causing blindness and injury.

Receiving of Stationary Batteries

Visible External Damage

Checking for leaks and box damage upon delivery.

Concealed Damage

Inspecting for hidden damage within 10 days of delivery.

Accessories

Verifying all ordered accessories are included with the system.

Storage and Maintenance

Storage and Maintenance: VRLA Batteries

Storing VRLA batteries, charging intervals, and freeze protection.

Storage and Maintenance: Batteries Removed from Operation

Maintaining batteries taken out of service on float or equalize charge.

Unpacking & Handling

Accessories

Storing accessories safely to prevent loss or misplacement.

Pre-Installation Planning

Racks (Existing Rack)

Inspecting existing racks for alignment, cleanliness, and insulation before installation.

Racks (New Rack)

Procedures for assembling and installing new battery racks, ensuring levelness.

Battery Cell/Jar Installation

Installation on Racks – Vertical Mount

Guidelines for placing cells vertically on racks, ensuring proper alignment and spacing.

Installation on Racks – Horizontal Mount

Instructions for horizontal cell placement, avoiding damage to covers and seals.

Terminal Preparation

Cleaning battery posts and applying no-ox grease for optimal connection.

Inter-Cell Connectors

Connecting cells using thermoplastic or flex connectors with M10 Allen bolts.

Terminal Plates

Bolting terminal plate assemblies, specifying torque settings for connections.

Final Installation Steps

Cleaning the battery room and cells, applying numbering stickers.

Commissioning Batteries

Commissioning with Float Charger Voltage – 2.25 VPC

Placing batteries into service on float charge at 2.25 VPC for 24 hours.

Commissioning with Higher Charging Voltages – 2.33 to 2.40 VPC

Using equalize charge at 2.33-2.40 VPC for 24-72 hours for full charge.

Instructions for Operation

Float Charging

Optimal float voltage of 2.25 VPC for battery life and capacity.

Equalization Charging

When equalization is needed and how to perform it, including voltage and duration.

Charging Currents

Charging current limits based on battery voltage and capacity.

Temperature-Related Charging Voltage

Adjusting charging voltage based on ambient temperature for optimal performance.

Operating Temperature

Recommended and ideal operating temperature ranges for battery life and performance.

Discharge Cycle

Guidelines on discharge cycles and avoiding over-discharge.

Recharging Cycle

Recharging batteries promptly after discharge to prevent damage.

Battery Maintenance

Cleaning of Batteries

Keeping batteries clean with water, avoiding solvents and electrostatic discharge.

Periodic Inspections

Total System Voltage and Current

Checking and recording system voltage and input current quarterly.

Individual Cell Voltages

Measuring and recording individual cell voltages semi-annually and annually.

Cell Temperature

Measuring and recording cell temperatures off the negative battery post.

Float Current

Measuring float current to determine state of charge accurately.

Connection Resistance Maintenance Readings

Consistently measuring connection resistance to detect changes and initiate corrective action.

In-Service Capacity Tests

Discharge

Performing discharge tests with constant current/power, considering operating conditions.

Battery Temperature

Ensuring battery is fully charged and at recommended temperature before capacity testing.

Discharge Current Fluctuation

Maintaining stable discharge current within specified tolerances during testing.

Cell Voltage Monitoring

Checking individual cell voltages at specific discharge points during the test.

Final Discharge Voltage

Calculating final discharge voltage based on individual cells and total cells.

Test Termination

Terminating capacity test based on time or final discharge voltage.

Capacity Correction

Correcting measured capacity if initial temperature deviates from 25°C (77°F).

Target Capacity Not Achieved

Contacting BAE if target capacity is not met, considering replacement if below 80%.

Recharge After Test

Recharging the battery according to procedures immediately after capacity testing.

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