Baileigh Industrial DBG-106 User Manual

Baileigh Industrial DBG-106

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OPERATOR’S MANUAL

BELT / DISC SANDER

MODEL: DBG-106

© 2014 Baileigh Industrial, Inc.

REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.

IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss

caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

Rev. 03/2014

Baileigh Industrial, Inc.

P.O. Box 531

Manitowoc, WI 54221-0531

Phone: 920.684.4990

Fax: 920.684.3944

sales@baileighindustrial.com

Table of Contents

Questions and Answers:

A
Amanda HurleyAug 3, 2025
How to troubleshoot a Baileigh Industrial Sander when the motor will not run?
- V
  Vernon MillerAug 3, 2025
  If the motor of your Baileigh Industrial Sander won't run, there are several potential causes: * The motor itself may be defective, requiring replacement. * The voltage might be too low; check the power supply to ensure it's providing the correct voltage. * The switch could be defective and need replacing. * A blown fuse or tripped circuit breaker could be the issue. Determine the reason for the blown fuse or tripped breaker, and then replace the fuse or reset the breaker. * The branch circuit may be shut down for service. Verify that no one is working on the machines, wires, or controls in the circuit before replacing the fuse or resetting the breaker. * There might be an open circuit in the wiring. Inspect all wire connections for looseness or breaks.
X
xkingAug 8, 2025
Why is the belt tracking poorly on my Baileigh Industrial Sander?
- S
  Shawn WeeksAug 8, 2025
  Poor tracking on your Baileigh Industrial Sander can stem from several factors: 1. The belt tracking might be out of adjustment; in this case, adjust the belt tracking. 2. The belt tension could be too high; loosen it until the belt is just taut. 3. Conversely, there might not be enough belt tension; tighten it until the belt is more taut. 4. The belt may be jointed improperly; inspect it for an irregular seam or shape. 5. The drive roller might lack a crown. Remove the belt and use a straight edge to check for a slight crown (a high spot toward the middle of the roller). If the crown has worn away, replace the roller.
S
spetersonAug 13, 2025
What to do if the motor stalls easily on my Baileigh Industrial Sander?
- A
  andradethomasAug 13, 2025
  If the motor of your Baileigh Industrial Sander stalls easily, it could be due to: * Low voltage. Check the motor's voltage and correct it as necessary. * Improper wiring. Check the connections to ensure they are properly configured.
K
Karina RobinsonAug 18, 2025
Why does the abrasive belt slow down on my Baileigh Industrial Sander, even though the motor runs at working speed?
- D
  Deborah GilbertAug 18, 2025
  If your abrasive belt or disc slows down on your Baileigh Industrial Sander, even though the motor maintains its speed, the belt might be slipping. Replace the belt.

Baileigh Industrial DBG-106 Specifications

General

Maximum Bevel Angle (Degrees)	45
Maximum Wheel Diameter (Inches)	10
Phase	1
Motor Voltage (V)	110
Spindle Speed (RPM)	1725
Belt Size	6" x 48"

Summary

Safety Instructions and Signal Words

Recognizing Safety Alerts

Explains the safety alert symbol and the need to be alert to potential personal injury.

Understanding Signal Words

Defines DANGER, WARNING, and CAUTION signal words used with safety alerts.

Specific Safety Precautions

Eye Protection

Wear safety glasses or suitable eye protection when working on or around machinery.

Dust Hazard Awareness

Wear a dust mask to protect against respiratory damage from dust created by machinery.

Belt Abrasion and Pinch Hazards

Avoid contact with moving belts; do not pinch fingers between belt and rollers.

High Voltage Safety

Use caution in high voltage areas. Assume power is on and follow lockout procedures.

General and Abrasive Sanding Safety

General Safety Practices

Use caution, common sense, and safety equipment to prevent injury. Your safety is your responsibility.

Abrasive Sanding Machine Safety

Warning about hazards of sparks, chips, and dust. Follow safety requirements for protection.

Abrasive Disc Handling and Storage

Operational Safety Guidelines

Disc Inspection and Handling

Safe Operating Procedures

Present workpiece correctly, use hearing protection, only qualified personnel operate.

Work Area and Personal Safety

Keep area clean, do not overload, use right tool, dress appropriately, stay alert, avoid wet areas.

Child Safety

Keep children away from work area and machines. Do not let them handle tools or cords.

Additional Safety and Emergency Stop

Equipment Storage and Operation Rules

Electrical Safety Precautions

Do not touch live components, turn off power before maintenance, ensure proper grounding.

Emergency Stop Button Operation

How to use the emergency stop button to immediately stop the machine and how to reset it.

Electrical System and Connections

Electrical Safety Caution

Emphasizes connecting electrical utilities by a certified electrician for safety.

Motor Specifications

Grounding and Wiring Precautions

Importance of proper grounding to reduce shock risk and warnings about cord condition and connections.

Installation and Machine Placement

Pre-Installation Checklist

Operating Instructions and Adjustments

Belt Sander Operation Basics

Ensuring the sanding belt is in good condition, tensioned, and tracking correctly before use.

Adjusting the Belt Sander Table

Adjusting the Belt Sander Arm

Disc Sander and Miter Gauge Operation

Adjusting the Disc Sander Table Angle

Using the Miter Gauge

Maintenance and Belt Replacement

Sanding/Grinding Belt Replacement Steps

Belt Tracking and Disc Installation

Belt Replacement and Tensioning

Tracking Adjustment Procedure

How to adjust belt tracking using the tracking knob for proper alignment.

Installing New Abrasive Discs

V-Belt Replacement Procedure

V-Belt Replacement Steps

Releasing and Tensioning V-Belts

Final V-Belt Assembly and Checks

Bearing Block and V-Belt Installation

Reassembly and Final Checks

Machine Setup and Table Adjustments

Machine Mounting Procedure

Disc Table Angle Adjustment

Disc and Belt Table Adjustments

Routine Maintenance Schedule

General Maintenance Warning

Ensure electrical disconnect is OFF. Perform maintenance regularly by qualified personnel.

Electrical Schematic Diagram

Main Motor Wiring Diagram

Troubleshooting Guide

Motor and Belt Performance Issues

Diagnosing and resolving issues like motor not running, stalling, or belt slowing down.

Belt Tracking Problems

Troubleshooting poor belt tracking caused by adjustment, tension, or belt condition.

Troubleshooting Belt Life and Notes

Belt Life and Stability Issues

Addressing unsteady belts and short belt life due to pressure, usage, or material.

Electrical Faults and Notes