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Baileigh SD-255 User Manual

Baileigh SD-255
32 pages
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DRUM SANDER
MODEL: SD-255
© 2012 Baileigh Industrial, Inc.
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurence.
Rev. 8/2012
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileighindustrial.com
OPERATOR’S
MANUAL
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Baileigh SD-255 Specifications

General IconGeneral
TypeDrum Sander
Motor Power5 HP
Drum Length25 inches
Maximum Material Width25 inches
Motor5 hp
Voltage220V
Dust Port4 in.

Summary

Warranty and Legal Information

Inspection, Acceptance, and Returns

Outlines buyer's responsibility for inspecting goods and procedures for returns.

Specifications and Limited Warranty

Details seller's right to change specs and the 12-month warranty period.

Warranty Exclusions and Liability Limits

Lists warranty exclusions, disclaimed warranties, and liability limitations.

Additional Legal and Support Information

Force Majeure and Installation

Addresses delays beyond control and buyer's installation responsibilities.

Legal Venue and Return Policy Summary

Specifies governing law, venue, and key points of the return policy.

Customer Support Contact

Provides contact information for customer service and technical support inquiries.

Introduction and General Notes

Machine Introduction

Briefly introduces the machine's quality and the manual's purpose.

Pre-Operation Notes

Offers guidance on initial inspection, handling, and basic machine care.

Safety Instructions Overview

Recognizing Safety Information

Introduces the safety alert symbol and its significance.

Understanding Signal Words

Defines signal words like DANGER, WARNING, and CAUTION.

Critical Safety Precautions

Personal Protection

Emphasizes wearing safety glasses and dust masks.

Operational Hazards

Warns about ignition sources, belt abrasions, and crushing hazards.

General and Specific Safety Rules

Noise and Voltage Safety

Advises on hearing protection and caution in high voltage areas.

Essential Operating Rules

Stresses reading the manual, using qualified personnel, and checking guards.

Operational Safety Guidelines

Safe Stock Feeding and Handling

Instructs on safe methods for feeding materials and personal handling.

Work Area and Machine Operation Safety

Covers maintaining a clean area, dress code, and operational safety checks.

Prohibited Actions During Operation

Lists prohibited actions, like operating under influence or with disabled safety features.

Continued Safety Precautions

Belt, Electrical, and Maintenance Safety

Advises on safe belt adjustments, electrical practices, and machine upkeep.

Material Sanding and Dust Hazards

Guides on sanding appropriate materials and warns about dust health hazards.

Emergency Stop and Safety Devices

Safety Device Identification

Shows the location and type of the enclosed compact safety switch and safety limit switch.

Machine Specifications

Key Machine Specifications

Covers sanding width, thickness, speeds, motor power, drum diameter, and noise level.

Physical and Power Specifications

Provides net/gross weight, machine dimensions, and voltage information.

Machine Legend and Components

Control Panel Components

Points out controls like power switch, stop button, and adjustment knobs.

Machine Structure and Features

Identifies covers, chutes, depth gauge, and crank handles.

Overall Dimensions

Machine Dimensions

Presents the length, width, and height of the machine, including metric equivalents.

Transporting and Installation

Safe Transport and Lifting

Offers cautions for lifting operations and selecting a safe location.

Installation Environment Setup

Highlights requirements for an adequate, well-lit, and obstruction-free working area.

Unpacking and Assembly

Initial Unpacking and Inspection

Details how to remove the sander from its container and check for parts.

Moving and Crank Handle Assembly

Explains how to move the machine safely and attach the table elevation crank handle.

Cleaning and Electrical Safety

Machine Cleaning Procedures

Describes how to remove protective coatings using degreasers and safe cleaning practices.

Electrical Connection Warnings

Issues warnings about using alternative power sources and the necessity of certified electricians.

Electrical Connections and Dust Collection

Electrical Connection Requirements

Details voltage/amperage confirmation, grounding, and extension cord use.

Dust Collector Attachment

Explains how to attach dust collection hoses and the warning against operating without one.

Sanding Belt Management

Sanding Belt Replacement

Guides the user on removing and mounting new sanding belts onto the drum.

Belt Mounting Safety

A critical warning to disconnect power before mounting the sanding belt.

Adjustments and Belt Drives

Conveyor Belt Adjustment

Explains how to adjust conveyor belt tracking and tension for proper operation.

Sanding Drum Belt Drive Adjustment

Describes adjusting the sanding drum belt tension and motor position.

Sanding Operations and Conveyor Belt

Replacing the Conveyor Belt

Outlines the steps to remove and replace a worn conveyor belt.

Performing Sanding Operations

Guides on starting/stopping the machine, setting height, and feeding workpiece.

Lubrication and Maintenance

Lubrication and Tightening

Specifies lubrication points and the importance of checking screw tightness.

Maintenance Safety Precautions

A critical warning to disconnect power before performing maintenance.

Troubleshooting Common Issues

Belt and Surface Finish Issues

Addresses belt clogging, rounding, shiny spots, and surface marks.

Thickness, Slipping, and Belt Movement

Covers uneven thickness, workpiece slipping, and conveyor belt movement problems.

Electrical Drawing

Electrical Schematic Details

Details the power supply configuration and key electrical components shown in the diagram.

Parts Diagram 1

Parts Diagram 2

Parts Diagram 3

Parts Diagram 4

Parts Diagram 5

Baileigh Industrial Contact Information

US and International Contacts

Lists contact information for Baileigh Industrial Inc. (US) and Ltd. (UK).

German Operations Contact

Lists contact information for Baileigh Industrial GmbH in Germany.