Baja motorsports BR150-D User Manual

Always wear a helmet; It could save your Life!
Please obtain, review, and follow provincial / municipal government acts and
regulations pertaining to owning and operating an off-road vehicle.
OWNER’S MANUAL
BR150-D, BR150-1 Go-Kart
Read this manual carefully. It contains important safety information.
No one under the age of 16 should operate this Go-Kart
Minimum Age Requirement 16
REV. D
040209

Baja motorsports BR150-D Specifications

General

Brand	Baja motorsports
Model	BR150-D
Category	Offroad Vehicle
Language	English

Summary

Warranty and Customer Support

Warranty Coverage Details

Details on the 90-day warranty for defects in material and workmanship.

Customer Service Contact

Toll-free number and operating hours for Baja Inc. customer service.

Important Safety Warnings

General Safety Precautions

Product Hazard Awareness

States the off-road product is hazardous and not a toy.

Interpreting Safety Notations

Explains how WARNING, CAUTION, and NOTE notations are used.

Safe Operation Rules

Rider Safety and Requirements

Operator Suitability and Supervision

Age, mental capacity, supervision, and physical capability requirements.

Protective Gear and Passenger Safety

Helmet, eye protection, clothing, passenger age/capacity.

Operational Hazards and Precautions

Personal Safety During Operation

Loose clothing, body parts near moving machinery, hot engine parts.

Environmental and Fueling Safety

Terrain hazards, fuel handling, storage safety.

Warning Label Locations and Meanings

Additional Warning Label Details

Pre-Ride Inspection Checklist

Engine Oil Level Check

Procedure to check engine oil level using the dipstick.

Additional Pre-Ride Safety Checks

Overloading Hazard Warning

Overloading can cause hazardous handling and accidents.

Improper Modification Warning

Modifications can alter handling and lead to accidents.

Maintenance Check Safety

Caution when checking items with the engine running.

Essential Safety Gear

Helmet Importance and Fit

DOT approved helmet is crucial for preventing head injury.

Eye Protection Requirement

Wear eye protection (goggles/face shield) to prevent eye injuries.

Protective Clothing Recommendations

Wear gloves, boots, long sleeve shirt, and long pants.

Vehicle Break-In Procedures

Break-In Operation Guidelines

Max throttle, varying speed, avoiding constant low speed.

Initial Service and Oil Circulation

Allowing oil to circulate, importance of initial service.

Carburetor Idle Speed Adjustment

Maintenance Schedule Overview

Maintenance Warnings and Best Practices

Improper Maintenance Hazards

Improper or neglected maintenance can lead to accidents.

Battery Installation Procedure

Battery Handling Precautions

Wear protective eye wear and gloves; keep children away.

Electrolyte Safety and First Aid

Warnings regarding sulfuric acid, its hazards, and antidotes.

Battery Preparation and Charging

Initial Battery Charging and Installation

Connecting Charging Cables and Rate

Connecting cables, setting charging rate and duration.

Installing Charged Battery in Tray

Securing battery, connecting wires, attaching cover.

Battery Replacement Procedure

Removing the Old Battery

Remove battery from under seat, mark cables before disconnecting.

Installing New Battery and Terminal Care

Cleaning terminals, installing new battery, connecting cables.

Engine Oil Maintenance

Checking Engine Oil Level

Park on level ground, check dipstick for oil level between marks.

Engine Oil Replacement Procedure

Drain old oil and refill with correct type every 20-40 hours.

Oil Filter and Transmission Oil Service

Engine Oil Safety and Usage

New and Used Oil Hazards

New/used oil is hazardous; keep away from children and pets.

Correct Oil Type and Level

Importance of using specified oil and maintaining proper level.

Running Without Sufficient Oil

Running engine without adequate oil causes damage and overheating.

Air Filter Maintenance

Air Filter Removal and Inspection

Locate air filter box, remove cover, inspect element for damage.

Air Filter Cleaning and Oiling

Wash with soapy water, squeeze out excess water, then oil.

Air Filter Safety and Care

Air Filter Operational Warnings

Filter Maintenance and Positioning

Spark Plug Service

Tire Safety and Repair

Tire Inflation Warning

Braking System Overview

Brake System Maintenance

Brake System Inspection

Brake Caliper and Hose Inspection

Brake Fluid Level Check

Brake Pad Maintenance

Troubleshooting Engine Issues

Engine Fails to Start

Flowchart for diagnosing why the engine won't start.

Engine Stops or Loses Power

Flowchart for diagnosing engine power loss or stopping issues.

Ignition System Diagnostics

Performing a Spark Test

Engine Stalling Troubleshooting

Emission Control System Warranty

Warranty Coverage and Limitations