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Balmar Max Charge MC-618 User Manual

Balmar Max Charge MC-618
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1
MC-618
Alternator Regulator
Installation &
Operation Manual
SUP-0283 REV C.
87° C
Open
26° C
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Balmar Max Charge MC-618 Specifications

General IconGeneral
TypeAlternator Regulator
Input Voltage12V / 24V
Battery TypesFlooded, AGM, Gel
Alternator CompatibilityCompatible with most alternators
Regulation TypeMulti-stage
Temperature CompensationYes
FeaturesBattery temperature sensing
Weight0.5 lbs
ProgrammingAdvanced programming via programming cable and software
Dimensions4.5" x 3.5" x 1.5" (approximate)
Operating Temperature-40°C to 60°C

Summary

Introduction

Safety Considerations

Regulator Installation

Unpacking the Box

Lists the contents of the MC-618 regulator kit, including the regulator, harness, and other accessories.

Locate And Mount The Regulator

Provides guidelines for choosing a mounting location, considering distance, RF noise, airflow, and maximum temperature.

Basic Wiring Installation

Describes the standard wiring harness connections using a Ford-style plug for power, ground, ignition, and field wires.

MC-618 Regulator Terminal Layout

Installation by Wire

Install BLACK Ground Wire

Details connecting the black ground wire for the regulator and ensuring a proper system ground connection.

Install RED Power Wire

Explains connecting the red power wire, its 15-amp fuse, and connection points for diode-type isolators.

Install BROWN Ignition Wire

Covers connecting the brown ignition wire for ON/OFF voltage control and its connection to the ignition switch or oil pressure switch.

Install BLUE Field Wire

Describes connecting the blue field wire to control alternator output and its connection to the alternator's field terminal.

Install Alternator Temperature Sensor

Explains installing the optional MC-TS-A/MC-TS-A80 sensor for monitoring alternator temperature and limiting output.

Install Positive Sense Wire

Details connecting the fused positive voltage sense wire to the regulator and the importance of placement.

Install Battery #1 Temperature Sensor

Details connecting the optional MC-TS-B sensor to monitor battery temperature and adjust charging.

Install WHITE Stator-In And Tach-Out Wires

Explains connecting the white stator wire for tachometer signal or alternator failure detection.

Install Battery #2 Temperature Sensor

Covers connecting a secondary battery temperature sensor to monitor a different battery bank.

Install Aux. 1 Lamp

Explains connecting a visual indicator to the Aux #1 terminal for full field or small engine mode status.

Install Dash Lamp

Details connecting a visual/audible alert to the Dash Lamp terminal for various error conditions.

Install SmartLink™ Adapter

Describes connecting the MC-618 to a SmartLink network using the SG2-0404 adapter.

Initial Preflight Test And Start-Up

Test #1: Engine/Ignition Off

Checks voltage readings at regulator terminals with the engine and ignition turned off.

Test #2: Engine/Ignition ON

Checks voltage readings at regulator terminals with the engine and ignition turned on.

Regulator Operation

Regulator Programming Methods

Using the SG200 Color Display

Explains how to perform basic programming using the SG200 Color Display connected via SmartLink.

Using the Bluetooth® Gateway (SG2-0300 optional) and the Balmar App

Details using the Bluetooth Gateway and Balmar App for basic and advanced programming.

Regulator Display Modes - Short Display / Long Display

Advisory Codes

Lists and explains system advisory codes (E codes) to identify possible system errors or operational modes.

How the Magnetic Reed Switch Works

LFP LiFePO4 Recommendations

Programming The Max Field Percentage (Belt Load Manager)

Programming For Short or Long Display Mode

Explains how to adjust the regulator display between short and long modes using the dSP selector.

Programming For Alternator Failure Advisory Mode (BDL)

Details enabling/disabling stator monitoring for alternator failure advisory using the bdL mode.

Programming the SmartLink Device ID (dLd)

Advanced Programming with Reed Switch

Accessing The Advanced Programming Mode

Guides on how to enter the advanced programming mode using the magnetic reed switch and screen prompts.

Making Advanced Programming Adjustments

Explains how to adjust time, voltage, and temperature settings in advanced programming mode.

Battery Equalization

Additional Regulator Features

Small Engine Mode

Explains how to reduce field output by 50% for propulsion power using a switched connection.

Dash Lamp

Describes the Dash Lamp circuit providing alerts for low/high voltage, temperature, or alternator failure.

Aux #1 Lamp

Details the Auxiliary Lamp circuit for signaling Small Engine Mode or full field status.

Force to Float

Explains how to force the regulator into the Calculated Float stage by shorting specific battery temp sensor terminals.

System Troubleshooting

What To Check First

Lists initial checks for charging difficulties, focusing on connections, fuses, batteries, and belts.

Voltage Regulator Testing

Provides step-by-step tests using a voltmeter to check voltage at regulator terminals under different conditions.

Alternator Testing

Details tests to isolate alternator issues, including magnetic field checks and full field testing.

Balmar Warranty

Balmar Limited Warranty

Outlines the terms and duration of the Balmar Limited Warranty for products.

Warranty Resolution

Describes the process for resolving warranty claims, including repair or replacement procedures.

Not Covered Under Warranty

Lists conditions and causes that are excluded from Balmar's warranty coverage.

Applicable Laws

States that Balmar's warranty is governed by Alabama law and outlines consumer rights.

Warranty Return Material Process

Provides step-by-step instructions for returning a product for warranty service.

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