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B&B ARMR 773 Series User Manual

B&B ARMR 773 Series
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INSTALLATION
MANUAL
MODEL 773 SERIES
REINFORCED CRASH ARM
B&B ARMR: A Division of B&B Roadway and Security Solutions
Page 1 of 38
0773-9001 Rev D
B&B ARMR reserves the right to change any information concerning product or specification without notice or obligation.
INSTALLATION
MANUAL
MODEL 773
Reinforced Crash Arm
Vehicle Barrier
5900 South Lake Forest Drive
Ste. 230
McKinney, TX 75070
Phone: (800) 367-0387 | Fax: (972) 385-9887
Web: www.bb-armr.com | E-mail: info@bb-armr.com
TECH SUPPORT
Phone: 800.367.0387 | E-mail: techsupport@bb-armr.com
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B&B ARMR 773 Series Specifications

General IconGeneral
BrandB&B ARMR
Model773 Series
CategoryControl Systems
LanguageEnglish

Summary

System Installation Record

Introduction to Model 773 Barrier

Preface and Company Overview

Welcome message and introduction to B&B ARMR's security solutions and services.

Safety Considerations and Compliance

Essential safety precautions and compliance with OSHA, local, and international standards.

Safety Symbols and Acronyms

Safety Symbols and Hazard Alerts

Explanation of hazard symbols (DANGER, WARNING, CAUTION, NOTE, TIP) used in the manual.

Industry Acronyms and Definitions

Glossary of common industry acronyms and their meanings used in the manual.

Contact Information and Barrier Orientation

Contact Information and Support

B&B ARMR contact details for technical support and general inquiries.

Barrier Orientation and Components

Introduction to the Model 773 barrier, its purpose, and key components.

Barrier Components: Arm and Stanchion

Arm Assembly Description

Details on the aluminum arm, its construction, safety tape, and energy absorption.

Stanchion Types and Functionality

Description of drive and receiver stanchions, including hinge and latching mechanisms.

Drive System Options

Electric Drive System Details

Information on the 773ED/ER electric drive, actuator, and control components.

Hydraulic Drive System Details

Details on the 773HD/HR hydraulic drive, HPU unit, and control components.

Manual Drive System Details

Information on the 773MD manual operation and potential optional electrical components.

Optional Features and Accessories

List of available options and additional safety devices for the Model 773 barrier.

Installation Procedure

Installation Process Introduction

Describes the procedure to set up and configure the Model 773 barrier for first-time operation.

Pre-Installation Site Considerations

Important considerations before site excavation and barrier installation, including site inspection and soil requirements.

Detailed Installation Steps

Overview of the eight-step installation process for Model 773 barriers.

Step 1: Excavation Requirements

Details excavation dimensions, pad positioning, soil compaction, and concrete requirements.

Step 2: Conduit and Rebar Installation

Instructions for installing conduit for power/control circuits and constructing rebar cages.

Retention Plate and Anchor Bolt Placement

Details on placing retention plates and anchor bolts into the rebar cage.

Rebar Cage and Anchor Bolt Positioning

Instructions for placing the rebar cage with anchor bolts and retention plates into the excavation.

Foundation Template and Anchor Bolt Securing

Using retention plates as templates to secure anchor bolts for the concrete pour.

Step 3: Concrete Emplacement and Curing

Instructions for filling excavations with concrete, finishing, and allowing it to cure.

Step 4: Stanchion Installation

Procedure for lifting and securing drive and receiver stanchions onto anchor bolts.

Step 5: Hydraulic Unit Installation

Refer to HPU Installation manual for hydraulic unit installation procedures.

Step 6: Control System Installation

Refer to Electric/Hydraulic Drive Installation and O&M manual for control system details.

Step 7: Arm Installation

Instructions for lifting, aligning, and inserting the hinge pin for the barrier arm.

Arm Alignment and Bearing Adjustment

Verifying arm alignment with the receiver stanchion and adjusting bearings if binding occurs.

Adjusting Drive Stanchion Bearings

Detailed steps for loosening bearing bolts and using adjustment screws to correct arm binding.

Hinge Pin and Bearing Set Screw Tightening

Ensuring hinge pin is flush and tightening bearing set screws.

Arm Centering and Cradle Set Screw Tightening

Centering the arm on the hinge pin and tightening arm cradle set screws.

Connecting Actuator/Cylinder to Arm

Connecting the hydraulic cylinder or electric actuator to the drive stanchion and arm.

Step 8: Limit Switch Alignment

Installing and aligning the limit switch within the drive stanchion.

Limit Switch Sensor and Flag Configuration

Description of the four sensors (Up Slowdown, Up Stop, Down Stop, Down Slowdown) and flags.

Sensor Bracket and Flag Collar Function

Explains how the sensor bracket locks sensors and the flag collar secures to the hinge pin.

Setting Down Position Limits

Adjusting the flag collar to match the 'FULL DOWN' position as illustrated.

Setting Up Position Limits

Manually moving the arm to the full upright position and adjusting the flag collar for the 'FULL UP' position.

Install Sheetmetal Covers

Installing sheetmetal covers, ensuring they do not interfere with arm operation or pinch wires.

Connect Hydraulic Lines

Connecting hydraulic lines to the cylinder and control enclosure, referencing HPU manual.

Securing the Arm to Receiver Stanchion

Locking the barrier arm to the receiver stanchion using the supplied security pin.

Installation of Optional Features

Follow specific instructions for installing options mentioned in Section 2.

Installing Stanchion Mounted Traffic Lights

Step-by-step guide for installing traffic lights onto the stanchion.

Connecting Traffic Light Wiring

Connecting traffic light wires to the EPU/HPU PLC controller output module.

Final Pre-Operation Checklist

Checklist to verify all installation steps are completed before operating the barrier.

Initial Startup Procedure

Step-by-Step Startup Sequence

Detailed sequence for starting up the barrier, including disabling safety devices and cycling the unit.

Troubleshooting Common Issues

Troubleshooting Guide for Model 773

Tables providing guidance for identifying and correcting common problems with the Model 773 Series.

Appendix and Technical Drawings

Technical Drawings Overview

Listing of various technical drawings related to the Model 773 barrier installation.

773E/H Series General Layout Drawing

Diagram showing the general layout of the 773E/H Series Crash Barrier components.

773E/H Foundation and Clear Opening Details

Detailed drawing of foundation dimensions and clear opening specifications for 773E/H Series.

773M Series General Layout Drawing

Diagram illustrating the general layout of the 773M Series Crash Barrier components.

773M Foundation and Clear Opening Details

Detailed drawing of foundation dimensions and clear opening specifications for 773M Series.

Rebar Cage Construction Details

Detailed specifications for constructing rebar cages for the barrier foundations.

Product Specifications Summary

Summary of general, installation, design, and electrical specifications for Model 773.

Limited Warranty Information