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EZ-SCREEN LPM Series
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Representative in EU: Peter Mertens, Managing Director Banner Engineering Europe. Address: Park Lane, Culliganlaan 2F,
bus 3,1831 Diegem, Belgium.
EZ-SCREEN
Low-Profile
System with Integral Muting
6
www.bannerengineering.com - Tel: + 1 888 373 6767
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8
Table of Contents
Main Page
Default Chapter
3
Table of Contents
3
1 About this Document
6
Important
6
Use of Warnings and Cautions
6
EU Declaration of Conformity (Doc)
6
2 Standards and Regulations
8
Applicable U.S. Standards
8
Applicable OSHA Regulations
8
International/European Standards
9
3 Introduction
10
Appropriate Applications and Limitations
10
Examples: Appropriate Applications
10
Examples: Inappropriate Applications
11
Control Reliability: Redundancy and Self-Checking
11
Features
11
System Description
12
Standard Emitter and Receiver Models-14 MM Resolution
12
Standard Emitter and Receiver Models-25 MM Resolution
13
Operating Features
14
4 Specifications
15
General Specifications
15
Emitter Specifications
15
Receiver Specifications
16
Mounting Dimensions and Defined Area
17
5 Mechanical Installation
20
Mechanical Installation Considerations
20
Calculating the Safety Distance (Minimum Distance)
20
Formula and Examples
21
Examples
22
Reducing or Eliminating Pass-Through Hazards
22
Supplemental Safeguarding
23
Other Considerations
24
Reset Switch Location
24
Adjacent Reflective Surfaces
24
Use of Corner Mirrors
26
Emitter and Receiver Orientation
27
Installation of Multiple Systems
28
Mounting System Components
29
Overview of Emitter/Receiver Mounting Hardware
29
Sensor Mounting and Mechanical Alignment
33
6 Electrical Installation and Testing
34
Routing Cordsets
34
Initial Electrical Connections
35
Initial Checkout Procedure
35
Configuring the System for Initial Checkout
36
Initial Power-Up
36
Optical Alignment
37
Optical Alignment Procedure with Mirrors
38
Mute Configuration
39
Reduced Resolution (Floating Blanking)
40
Fixed Blanking
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Trip Test
42
Electrical Connections to the Guarded Machine
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OSSD Output Connections
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FSD Interfacing Connections
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Machine Primary Control Elements and EDM Input
45
External Device Monitoring
46
External Device Monitoring Wiring
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Emitter Remote Test Input
46
Auxiliary (OSSD Follow/Fault) Output
46
Reference Wiring Diagrams
46
Generic Emitter Wiring Diagram
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Generic Wiring to Fsds (Manual Reset)
48
IM-T-9A
49
Sc22-3
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7 Preparing for System Operation
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Commissioning Checkout
51
Muting Checkout
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8 Muting Functions
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Typical Muting Applications
55
Entry/Exit Applications
55
Home or Station Applications
57
Robot Load/Unload Station Application
58
Turret Table Application
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Power Press Applications
60
Mute Devices
61
Mute Time Limit (Backdoor Timer)
61
General Muting Device Requirements
61
Examples of Muting Sensors and Switches
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Mute Enable (ME)
62
Muting Timing Sequences
63
Mute Lamp Output
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9 System Configuration Settings
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Bypass and Mute-Dependent Override
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Override Timing Sequence
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Bypass Timing Sequence
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Remote Test Input
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Selectable Trip/Latch Outputs
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Inverted Display
70
Scan Code Configuration
70
10 System Operation
71
Security Protocol
71
Status Indicators
71
Emitter
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Receiver
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Receiver Status Indicator Operation - Trip Output
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Receiver Status Indicator Operation - Latch Output
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Normal Operation
74
System Power-Up
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Run Mode
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11 Checkout Procedures
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Periodic Checkout Requirements
75
Schedule of Checkouts
75
12 Troubleshooting
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Lockout Conditions
77
Reset Procedures
77
Emitter and Receiver Resets
78
Emitter Error Codes
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Receiver Error Codes
79
Test Mode
81
Electrical and Optical Noise
81
Check for Sources of Electrical Noise
81
Check for Sources of Optical Noise
82
13 Accessories
83
Cordsets
83
Connection Options
83
M12/Euro QD to Flying Leads and RDLP to Flying Leads Cordsets
83
12-Pin M12/Euro QD to RD Cordsets
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Male M12/Euro to Female M12/Euro QD Cordsets
85
Muting Splitter Cordsets
85
And 5-Pin M12/Euro QD Cordsets
89
Interface Modules
89
Contactors
90
External Keyed Reset Switches
90
Snap-On Lens Shields
90
EZ-LIGHT ® for EZ-SCREEN ® Low Profile with Muting
91
MSA Series Stands
92
MSM Series Corner Mirrors
92
SSM Series Corner Mirrors
93
Accessory Mounting Brackets
93
Alignment Aids
95
14 Product Support and Maintenance
96
Cleaning
96
Replacement Parts
96
Warranty Service
96
Disposal
96
Manufacturing Date
97
Contact Us
97
Banner Engineering Corp. Limited Warranty
97
15 Glossary
98
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