Bauer Compressors Junior II WT - Chapter 4: JRII Maintenance; 4.2 Maintenance Schedule

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MNL-0391

April 26, 2007 Page 27

BAUER

COMPRESSORS

Figure 3-13 (cont.) Cooler

# KIT Qty Part No. Description Notes

16 … 1 077197 After-cooler

17 … 1 N191 Hex Screw

18 … 2 62148 Bracket

19 … 1 N3786 Stud

20 … 1 069938 Inter-cooler, 1st-2nd Stage

21 … 2 N158 Allen Screw

22 … 2 N4640 Washer

23 … 2 14369 Clamp for Separator

Main Page

Default Chapter3
- Table of Contents3
How to Use this Manual7
- Manual Safety Notices7
Chapter 1 : - - - - - - - - - - - - - - - - - - - - - Introduction7
How to Use the Replacement Parts List8
How to Use the Appendix9
Design10
Air Flow Diagram11
- Figure 1-2 Internal Air Flow Diagram11
- Junior II WT12
- Compressor Block Technical Specifications12
- Compressor Drive Technical Specifications12
Chapter 213
Preparation for Operation13
Starting the Unit13
Filling Procedure13
- General Procedures14
- Bottle Filling Procedures14
- Figure 2-1 Air Storage Bottle Valve Operating Sequence14
- Connecting to the Air Storage Bottle15
- Filling the Bottle15
- Removing the Bottle15
Shut-Down Procedures15
Chapter 3 : - - - - - - - - - - - - - - - - Junior II Compressor16
Lubrication16
- Oil Level Check16
- Type of Oil16
- Oil Changes17
- Oil Change Procedures17
Intake Filter17
- Description17
- Maintenance17
- Telescope Intake Tube18
- Intermediate Separator18
- Maintenance19
Compressor Valves19
- Description19
- Initial Operational Check19
- Changing the Valves19
- Figure 3-4 Valve Function19
- Changing the 1St Stage Valves20
- Changing the 2Nd Stage Valves21
- Changing the 3Rd Stage Valves22
Repair and Troubleshooting23
- General Repair Instructions23
- Figure 3-9 Removing the 3Rd Stage Valves23
- Troubleshooting Tables24
- Electric Motor24
- Gasoline Engine24
- Compressor Block24
Replacement Parts List26
- Figure 3-10 Crankcase, Driving Gear and Fanwheel26
- Figure 3-11 Pistons and Cylinders28
- Figure 3-13 Cooler32
- Figure 3-14 Intake Filter and Intermediate Separator34
- Figure 3-15 Frame with Accessories36
Chapter 4 :- - - - - - - - - - - - - - - - - - - Jrii Maintenance39
Maintenance Record39
Maintenance Schedule39
- After the First 25 Operating Hours39
- Every 125 Operating Hours40
- Every 2000 Operating Hours or Biennially40
- Annually or as Required41
- After Repair Work42
- After Storage and Preservation44
Chapter 5 :- - - - - - - - - - - - - - - - - Purification System45
General45
- General Purification System Procedures45
- Chamber Safety Bore45
- Figure 5-1 Cartridge Safety Venting45
- Manual Condensate Drainage46
- Model, Serial Number and Part Number Identification46
- Compressor Dataplate46
- Purification System Dataplate46
- Cartridge Installation Dataplate46
- Figure 5-2 Purification System Dataplates (Typical)46
- Industrial Purification System Configurations47
- Cartridge Operating Life47
- Calculating the Maximum Cartridge Operating Hours48
- Calculating the Adjusted Cartridge Operating Hours48
- Purification Cartridge Operating Hours Form50
P0 Purification System51
- Description51
- Maintenance52
- Replacing the Cartridge52
- Chamber Replacement Interval53
- Replacement Parts List54
- Figure 5-7 P0 Purification System Parts List54
Chapter 6 :- - - - - - - - - - - - - - - - - - - - Miscellaneous56
Safety Valves56
- Description56
- Maintenance56
- Checking Function56
- Checking Blow off Pressure56
Pressure Gauge56
- Figure 6-1 Final Pressure Safety Valve56
Compressor Drive System57
- Description57
- Checking the Drive Belt57
- V-Belt Tension Adjustment57
- Electric Maintenance57
- Figure 6-3 Checking V-Belt Tension57
Cooling System58
- General58
Chapter 7 : - - - - - - - - - - - - - - - - - - - - - - - -Appendix59
Safety59
- General Safety Precautions59
- Safety Warning Labels61
Installation62
- Corrosion Resistance62
- Outdoor Location62
- Indoor Location62
- Electrical Installation62
Storage and Preservation63
- Storage63
- Figure 7-1 Incoming Power Wiring Label63
- Preservation64
- Preparation for Preservation64
- Preserving the Compressor64
- Preserving the Motor or Engine64
- Preventive Maintenance During Storage64
- Reactivating the Compressor Unit65
Tables and Reference Data66
- Tightening Torque Values66
- Pipe Connections (Swivel Nuts)66

Bauer Compressors Junior II WT - Chapter 4: JRII Maintenance; 4.2 Maintenance Schedule

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