Bauer Compressors Mini Verticus ImVT 120 II - CHAPTER 4: IK120 II MAINTENANCE SCHEDULE; 4.1 IK120 II MAINTENANCE INTERVALS; CHAPTER 5: AIR PROCESSING SYSTEM; 5.1.1 General Purification System Procedures

MNL-0408
June 11, 2009 Page iv
5.1.2 Chamber Safety Bore .......................................................................................................................................................55
5.1.3 Manual Condensate Drainage ..........................................................................................................................................56
5.1.4 Model, Serial Number and Part Number Identification...................................................................................................56
5.1.4.1 Compressor Dataplate...................................................................................................................................................56
5.1.4.2 Purification System Dataplate ......................................................................................................................................56
5.1.4.3 Cartridge Installation Dataplate....................................................................................................................................56
5.1.4.4 Air Processing Cartridge Operating Hours Form.........................................................................................................57
5.2 P2S PURIFICATION SYSTEM MAJOR COMPONENTS .........................................................................................58
5.3 COMPONENT DESCRIPTION ......................................................................................................................................59
5.3.1 Oil and Water Separator ...............................................................................................................................................59
5.3.2 Chamber ...........................................................................................................................................................................60
5.3.3 Cartridge...........................................................................................................................................................................60
5.3.3.1 Cartridge Construction..................................................................................................................................................60
5.3.3.2 Cartridge Handling .......................................................................................................................................................60
5.3.4 Condensate Drain Valve...................................................................................................................................................61
5.3.5 Check Valves....................................................................................................................................................................61
5.3.6 Bleed Valve......................................................................................................................................................................61
5.3.7 Pressure Maintaining Valve .............................................................................................................................................61
5.3.8 Safety Valve.....................................................................................................................................................................61
5.3.9 Securus
®
Electronic Moisture Monitor System................................................................................................................61
5.3.9.1 Securus
®
Cartridge........................................................................................................................................................61
5.3.9.2 Securus
®
Indicator ........................................................................................................................................................61
5.4 MAINTENANCE...............................................................................................................................................................62
5.4.1 Oil and Water Separator...................................................................................................................................................62
5.4.2 Cartridge Replacement.....................................................................................................................................................63
5.4.2.1 Leaking at the Safety Bore ...........................................................................................................................................64
5.5 REPLACEMENT PARTS LIST ......................................................................................................................................65
CHAPTER 6: - - - - - - - - - - - - - - -COMPRESSOR UNIT DRIVE
6.1 VERTICAL SELF TENSIONING....................................................................................................................................70
6.2 MAINTENANCE OF THE V-BELT AND SHEAVES..................................................................................................70
6.2.1 Check the Flywheel and Sheave.......................................................................................................................................70
6.2.2 Check the V-belt...............................................................................................................................................................70
CHAPTER 7: - - - - - - - - - - - ELECTRICAL PANEL ASSEMBLY
7.1 OVERVIEW.......................................................................................................................................................................71
7.2 OPTIONS ...........................................................................................................................................................................72
7.3 AC POWER REQUIREMENTS......................................................................................................................................72
7.3.1 Transformer and Fuses.....................................................................................................................................................74
7.4 ELECTRIC PANEL COMPONENTS ...........................................................................................................................74
7.4.1 Motor Starter. ...................................................................................................................................................................74
7.4.2 Overload Relay.................................................................................................................................................................74
7.4.3 Emergency Stop Switch. ..................................................................................................................................................75
7.4.4 Starter Reset .....................................................................................................................................................................75
7.4.5 Compressor Control Switches..........................................................................................................................................76
7.4.5.1 2-Position (Standard)....................................................................................................................................................76
7.4.5.2 3-Position Compressor Control Switch (Factory Installed Option). ...........................................................................76
7.4.5.2.1 For Breathing Air Units................................................................................................................................................76