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Bauer mariner 320

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Instruction Manual  Breathing Air Compressors

56

Table of Contents

Instruction Manual W Breathing Air Compressors3
Introduction3
Table of Contents4
Index4
General7
Purpose and Short Description7
Design and Mode of Operation7
Compressor Unit with Petrol Engine on Portable Frame8
Compressor Unit with Electric Motor and Filter System P318
Compressor Unit with Electric Motor and Filter System P419
Compressor Block IK12.1412
Compressor Block, Front View12
Air Flow Diagram13
- Abb. 10 Air Flow Diagram with Filter System P3113
- Technical Data14
- Compressor Units Without Motor14
- Compressor Unit with Three Phase Motor16
- Organizational Measures17
- Notes and Warning Signs17
- Safety Measures17
- Fundamental Safety Notices17
- Safety Notices for Operation18
- Qualifications, Fundamental Duties18
- Particular Areas of Danger19
- Notices of Danger Regarding Pressure Vessels19
- Safety Regulations20
- Operating Safety Regulations (Betrsichv) of 27.09.200220
- Accident Prevention Regulations (UVV):20
- Installation, Operation, Filling Procedure22
- Installation of the Compressor Unit22
- Electrical Installation22
- Indoor Location22
Fuse Table22
- Motor Protection Switch23
- Preparation for Operation23
- Starting the Unit23
Operation23
- Scavenging the Compressor Unit24
- Intake Air Quality24
- Connecting the Bottles24
Filling Procedure24
- Removing Air Bottle25
- Change-Over Device Pn 300/Pn 20025
- Filling the Bottles25
- Removing the Bottles25
- Shut-Down Procedure26
- Change-Over Device26
- Authorized Use27
B-Timer27
- Error Indication28
- Battery Change28
- Function Display28
- Setup30
- Maintenance31
- Maintenance Record31
- Maintenance Instructions31
- Maintenance Work31
Lubrication31
- Oil Change Intervals32
- Oil Capacity32
- Oil Packages32
- Oil Change32
Changing the Oil Type32
- Venting Oil Pump33
- Removing the Cover33
- Oil Filler Neck33
- Intake Hose with Pre-Filter34
- Intermediate Separator34
- Lifetime34
Intake Filter34
- Cartridge Safety Bore35
- General Instructions for Filter Maintenance36
- Cartridge Change36
- Filter Cartridges36
- Filter Service Lifetime36
- Filling Valve Maintenance37
- Filter System P4140
- Final Separator40
Ambient Temperature40
Purifier41
Condensate Drain41
- Extracting the Cartridge42
- Removing the Filter Head42
- Pressure Maintaining Valve, P3145
- Pressure Maintaining Valve, P4145
- Safety Valves45
- Pressure Maintaining Valve45
- Checking Blow-Off Pressure46
- General Instructions for Changing the Valves46
- Valves46
Pressure Gauge46
- Valve Change47
- Combined Plate Valve47
- Normal Operation48
- Automatic Condensate Drain Unit48
- Condensate Drain Piping and Collector49
- Maintenance of the Condensate Separator49
- Drive Engine50
- Electric Units50
- Semi-Automatic Compressor Control50
- Pressure Switch50
Electrical System50
- Emergency Shutdown51
- Adjustment of the Condensate Drain Timer51
- Oil Pressure Switch51
Cycle Counter51
- Adjusting the Timer52
- Condensate Drain Timer52
- Timer K1052
- DIP Switch Adjustment53
- Compressor Drive System53
- V-Belt Tension Adjustment53
Cooling System53
- Trouble-Shooting54
- Changing the Lube Oil for Preserving56
- Reactivating the Compressor Unit56
- Preventive Maintenance During Storage56
- Storage, Preservation56
- Repair Instructions57
- Maintenance Parts58
- Single Maintenance Parts58
Maintenance Kits58
- Tightening Torque Values59
- Adhesive and Sealant Chart59
- Testing Agents59
- Torque Sequence59
Lubrication Chart59
- Oil Type71
- Application71
- Suitability71
- Type of Oil72
- Changing the Oil Type72

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